John Deere 350D and 400D Series II Articulated Dump Trucks OPERATOR’S MANUAL OMT263511

Description

John Deere 350D and 400D Series II Articulated Dump Trucks OPERATOR’S MANUAL OMT263511 – PDF DOWNLOAD

FILE DETAILS:

John Deere 350D and 400D Series II Articulated Dump Trucks OPERATOR’S MANUAL OMT263511 – PDF DOWNLOAD

Language : English
Pages :218
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

John Deere 350D and 400D Series II Articulated Dump Trucks OPERATOR’S MANUAL OMT263511 – PDF DOWNLOAD

Foreword

READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.)

• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench. RIGHTHAND AND LEFTHAND sides are determined by facing in the direction of forward travel.
• WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.
• WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which you should have received from your dealer.
• This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.
• THE TIRE MANUFACTURER’S warranty supplied with your machine may not apply outside the U.S. If you are not the original owner of this machine, it is in your interest to contact your local John Deere dealer to inform them of this unit’s serial number. This will help John Deere notify you of any issues or product improvements

IMPORTANT

Warranty will not apply to engine and drivetrain failures resulting from unauthorized adjustments to this engine. Unauthorized adjustments are in violation of the emissions regulations applicable to this engine and may result in substantial fines and penalties

TABLE OF CONTENTS:

John Deere 350D and 400D Series II Articulated Dump Trucks OPERATOR’S MANUAL OMT263511 – PDF DOWNLOAD

Contents 7
Safety—Safety and Operator Conveniences 11
Safety and Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 12
Avoid Unauthorized Machine Modifications 13
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 13
Avoid High-Pressure Oils 14
Beware of Exhaust Fumes 14
Prevent Fires 14
Prevent Battery Explosions 15
Handle Chemical Products Safely 15
Dispose of Waste Properly 15
Prepare for Emergencies 16
Safety—Operating Precautions 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 17
Keep Riders Off Machine 18
Avoid Backover Accidents 18
Avoid Machine Tip Over 19
Operating on Slopes 19
Operating or Traveling on Public Roads 19
Inspect and Maintain ROPS 20
Add and Operate Attachments Safely 20
Safety—Maintenance Precautions 21
Park and Prepare for Service Safely 21
Service Tires Safely 21
Service Cooling System Safely 21
Remove Paint Before Welding or Heating 22
Make Welding Repairs Safely 22
Drive Metal Pins Safely 22
Safety—Safety Signs 24
Replace Safety Signs 24
Safety Signs 24
Operation—Operator’s Station 27
Operator Controls 27
Operator Control Functions 28
Sealed Switch Module (SSM) 29
Monitor Display Unit (MDU) 34
Monitor Display Unit (MDU) Functions 34
Radio Controls—If Equipped 36
Steering Column Lever 37
Operator Seat and Instructional Seat 38
Battery Disconnect Switch and Battery Circuit Breakers 39
Miscellaneous Equipment 40
Fire Extinguisher—If Equipped 42
Operation—Operating the Machine 43
Before Starting Work 43
Operator’s Daily Machine Check Before Starting 43
Engine Break-In Period 43
Starting Engine 43
Stopping Engine 45
Engine Block Heater—If Equipped 45
Warming Hydraulic System 46
Driving Machine 46
Steering Machine 47
Shifting the Transmission 47
Using Gear Hold 51
Using Differential Lock 52
Slowing and Stopping the Machine 53
Operating on a Hill 54
Off-Road Operation 54
Loading and Unloading Bin (Dump Body) 54
Bin (Dump Body) Control 56
Using On Board Weighing (OBW) System 58
Freeing Stuck Machine 60
Parking the Machine 63
Towing the Machine 63
Removing Drive Shafts for Towing 63
Mechanically Releasing Park Brake 64
Lifting the Machine 64
Loading and Unloading Machine From Trailer 66
Lock All Compartments 68
Operation—Monitor Operation 69
Monitor Display Unit (MDU)—Default Display Screen 69
Monitor Display Unit (MDU)—Payload, Dumping, and Incline Screens 70
Monitor Display Unit (MDU)—Quick Check Screens 70
Monitor Display Unit (MDU)—Main Menu 71
Monitor Display Unit (MDU)—Counters 71
Monitor Display Unit (MDU)—Actual Values 72
Monitor Display Unit (MDU)—Diagnostics 73
Monitor Display Unit (MDU)—Machine Config 75
Monitor Display Unit (MDU)—Machine ID 77
Monitor Display Unit (MDU)—Service Mode 77
Maintenance—Machine 79
Diesel Fuel 79
Lubricity of Diesel Fuel 79
Handling and Storing Diesel Fuel 79
Biodiesel Fuel 80
Testing Diesel Fuel 81
Minimizing the Effect of Cold Weather on Diesel Engines 81
Diesel Engine Oil 82
Diesel Engine Oil and Filter Service Intervals 83
Hydraulic Oil and Wet Disk Brake Cooling Oil 84
Transmission and Transfer Case Oil 85
Axle and Final Drive Oil 86
Heavy Duty Diesel Engine Coolant 86
Drain Intervals for Diesel Engine Coolant 87
John Deere COOL-GARD™ II Coolant Extender 87
Supplemental Coolant Additives 88
Operating in Warm Temperature Climates 88
Additional Information About Diesel Engine Coolants and John Dee 89
Testing Diesel Engine Coolant 90
Grease 91
Oil Filters 91
Lubricant Storage 92
Alternative and Synthetic Lubricants 92
Maintenance—Periodic Maintenance 93
Service Your Machine at Specified Intervals 93
Use Correct Fuels and Lubricants 93
Prepare Machine for Maintenance 93
Install Bin (Dump Body) Support Rod 93
Install Articulation Locking Bar 94
Lower and Raise Bottom Guard 94
Relieve Pneumatic Pressure 95
Tilt Cab 95
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 97
Service Intervals 97
Required Parts 99
Maintenance—As Required102
Service Engine Air Intake System102
Drain Primary Fuel Filter (Water Separator)102
Check Coolant103
Clean, Inspect, and Replace Breathers—Transmission, Transfer Cas104
Clean and Inspect Hydraulic Reservoir Breather104
Inspect Tires, Check Pressure105
Inspect Engine Belt110
Maintenance—Every 10 Hours or Daily111
Check Engine Coolant Level111
Check Engine Oil Level111
Check Transfer Case Oil Level112
Check Hydraulic Oil Level112
Check Wet Disk Brake Cooling Oil Level—If Equipped113
Lubricate Bin (Dump Body) Pivots, Cylinder Pins, Steering Cylind114
Grease Tailgate Pivots—If Equipped114
Check Transmission114
Maintenance—Initial Service—100 Hours116
Replace Primary Fuel Filter (Water Separator)116
Replace Hydraulic System Return Filter116
Replace Transmission Oil Filters118
Change Axle Oil118
Change Final Drive Oil119
Change Transfer Case Oil120
Replace Transfer Case Oil Filter121
Maintenance—Every 250 Hours122
Take Fluid Samples122
Change Engine Oil and Replace Filter122
Maintenance—Every 500 Hours124
Check Transmission Oil Level124
Inspect, Clean, and Replace Cab Air Filter125
Check Batteries, Clean and Tighten Terminals126
Inspect and Clean Hydraulic Fan127
Check Front Axle Suspension Struts127
Check Dry Caliper Service Brake Pad Wear—If Equipped128
Check Park Brake Pad Wear129
Inspect PTO Drive Shaft Front U-Joint129
Take Fluid Samples129
Replace Crankcase Breather (Oil Separator)(SN—200802)130
Clean Crankcase Breather (SN 200803—)130
Maintenance—Every 1000 Hours132
Check Coolant132
Adjust Engine Valve Clearance132
Clean Fuel Screen132
Replace Primary Fuel Filter (Water Separator)133
Replace Secondary Fuel Filter133
Replace Wet Disk Brake Cooling Oil Filter—If Equipped134
Check Axle Oil Levels135
Clean Crankcase Breather (Oil Separator)135
Check Final Drive Oil Levels136
Replace Hydraulic System Return Filter138
Replace Hydraulic Tank Breather139
Check and Adjust Bin (Dump Body) Shock Pads140
Replace Transmission Oil Filters140
Replace Transfer Case Oil Filter141
Maintenance—Every 2000 Hours142
Replace Breathers—Transmission, Transfer Case, and Axles142
Change Transmission Oil142
Change Axle Oil144
Change Final Drive Oil144
Change Transfer Case Oil145
Change Wet Disk Brake Cooling Oil—If Equipped146
Replace Pneumatic System Dryer-Filter147
Replace Hydraulic System Return Filter148
Inspect and Measure Oscillation Joint Bushings148
Maintenance—Every 3000 Hours149
Replace Engine Belt Tensioner149
Replace Hydraulic Suction Screen149
Maintenance—Every 4000 Hours150
Change Hydraulic Oil150
Replace Pneumatic Block Silencer Filters151
Maintenance—Every 6000 Hours152
Drain, Flush and Refill Engine Cooling System152
Replace Universal Joints152
Miscellaneous—Machine153
Prime Fuel System153
Check Engine Air Intake System153
Check Wheel Nuts153
Lubricate Hinges153
Do Not Service Control Valves, Cylinders, Pumps, or Motors153
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel154
Precautions for Alternator and Regulator154
Handling, Checking and Servicing Batteries Carefully154
Using Battery Charger156
Using Booster Batteries—24 Volt System156
Remove and Replace Batteries158
Welding On Machine159
Welding Near Electronic Control Units159
Keep Electronic Control Unit Connectors Clean159
Fuse and Relay Compartment159
JDLink™ Machine Monitoring System (MMS)—If Equipped162
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park L162
Adjust Headlights164
Replace Tail and Brake Light and Rear Turn Signal164
Replace Backup Light and Work Light—If Equipped165
Replace License Plate Light Bulb—If Equipped165
Replace Dome Light Bulb165
Clean the Machine Regularly166
Imperial and SAE (Inch) Cap Screw and Nut Torque Values166
Metric Cap Screw and Nut Torque Values167
Unified Inch Bolt and Screw Torque Values168
Metric Bolt and Screw Torque Values169
Miscellaneous—Operational Checkout171
Operational Checkout171
Diagnostic Trouble Code Check171
Operational Checks—Ignition OFF, Engine OFF Checks171
Operational Checks—Ignition ON, Engine OFF Checks171
Operational Checks—Ignition ON, Engine ON Checks173
Miscellaneous—Troubleshooting186
Using Troubleshooting Charts186
Engine186
Transmission189
Axle189
Tires190
Brakes191
Hydraulic System191
Instruments and Controls192
Electrical System192
Rear Frame and Cab194
Miscellaneous—Storage195
Prepare Machine for Storage195
Monthly Storage Procedure195
Miscellaneous—Serial Numbers197
Record Product Identification Number (PIN)197
Record Engine Serial Number197
Record Transmission Serial Number197
Record Front Axle Serial Number197
Record Middle Axle Serial Number198
Record Rear Axle Serial Number198
Miscellaneous—Specifications199
350D and 400D Series II Engine Specifications199
350D and 400D Series II Travel Speeds199
350D and 400D Series II Drain and Refill Capacities200
350D Series II Articulated Dump Truck Specifications201
400D Series II Articulated Dump Truck Specifications204
Page Number 7
Section 1-1 11
Section 1-2 12
Section 1-3 17
Section 1-4 21
Section 1-5 24
Section 2-1 27
Section 2-2 43
Section 2-3 69
Section 3-1 79
Section 3-2 93
Section 3-3102
Section 3-4111
Section 3-5116
Section 3-6122
Section 3-7124
Section 3-8132
Section 3-9142
Section 3-10149
Section 3-11150
Section 3-12152
Section 4-1153
Section 4-2171
Section 4-3186
Section 4-4195
Section 4-5197
Section 4-6199

S.M 6/1/25