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John Deere 300GLC Excavator Operator’s Manual OMT357638X19 – PDF DOWNLOAD
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Description
John Deere 300GLC Excavator Operator’s Manual OMT357638X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 300GLC Excavator Operator’s Manual OMT357638X19 – PDF DOWNLOAD
Language : English
Pages : 316
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 300GLC Excavator Operator’s Manual OMT357638X19 – PDF DOWNLOAD
- READ THIS MANUAL carefully to learn how to operate and service machine correctly. Personal injury or equipment damage can result if manual is not read. This manual and safety signs on the machine may also be available in other languages; see an authorized John Deere dealer to order.
- THIS MANUAL SHOULD BE CONSIDERED a permanent part of the machine and should remain with machine when machine is sold.
- MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
- RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
- WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine if machine is ever stolen. A dealer also needs these numbers when parts are ordered. File the identification numbers in a secure place off machine.
- WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which should have been received from the dealer
TABLE OF CONTENTS:
John Deere 300GLC Excavator Operator’s Manual OMT357638X19 – PDF DOWNLOAD
Contents..................................................................................................................... 25 Safety—Safety and Operator Conveniences.................................................................................. 29 Safety and Operator Convenience Features............................................................................. 29 Safety—General Precautions............................................................................................... 30 Recognize Safety Information......................................................................................... 30 Follow Safety Instructions........................................................................................... 30 Operate Only If Qualified............................................................................................ 30 Wear Protective Equipment............................................................................................ 30 Protect Against Noise................................................................................................ 31 Avoid Unauthorized Machine Modifications............................................................................. 31 Control Pattern...................................................................................................... 31 Control Pattern Selector—If Equipped................................................................................. 31 Add Cab Guarding for Special Uses.................................................................................... 32 Inspect Machine...................................................................................................... 32 Stay Clear of Moving Parts........................................................................................... 32 Avoid High-Pressure Fluids........................................................................................... 32 Avoid High-Pressure Oils............................................................................................. 33 Work In Ventilated Area.............................................................................................. 33 Avoid Static Electricity Risk When Refueling......................................................................... 33 High Debris Applications............................................................................................. 34 Prevent Fires........................................................................................................ 34 In Case of Machine Fire.............................................................................................. 35 Prevent Battery Explosions........................................................................................... 35 Handle Chemical Products Safely...................................................................................... 36 Handle Starting Fluid Safely......................................................................................... 36 Decommissioning — Proper Recycling and Disposal of Fluids and Components............................................. 36 Exhaust Filter Ash Handling and Disposal............................................................................. 37 Prepare for Emergencies.............................................................................................. 37 Clean Debris from Machine............................................................................................ 37 Safety—Operating Precautions............................................................................................. 39 Use Steps and Handholds Correctly.................................................................................... 39 Start Only From Operator's Seat...................................................................................... 39 Use and Maintain Seat Belt........................................................................................... 39 Prevent Unintended Machine Movement.................................................................................. 39 Avoid Work Site Hazards.............................................................................................. 39 Keep Riders Off Machine.............................................................................................. 40 Avoid Backover Accidents............................................................................................. 40 Inspect and Maintain ROPS............................................................................................ 41 Avoid Machine Tip Over............................................................................................... 41 Use Special Care When Lifting Objects................................................................................ 42 Use Care When Swinging Machine....................................................................................... 42 Operate Boom With Care............................................................................................... 43 Avoid Power Lines.................................................................................................... 43 Travel Safely........................................................................................................ 43 Prevent Acid Burns................................................................................................... 44 Add and Operate Attachments Safely................................................................................... 44 Safety—Maintenance Precautions........................................................................................... 45 Park and Prepare for Service Safely.................................................................................. 45 Service Machines Safely.............................................................................................. 45 Service Cooling System Safely........................................................................................ 45 Remove Paint Before Welding or Heating............................................................................... 46 Make Welding Repairs Safely.......................................................................................... 46 Drive Metal Pins Safely.............................................................................................. 46 Use Proper Lifting Equipment......................................................................................... 47 Clean Exhaust Filter Safely.......................................................................................... 47 Safety—Safety Signs and Other Instructions............................................................................... 49 Safety Signs and Other Instructions.................................................................................. 49 Safety Signs Installed on Hydraulic Coupler—If Equipped.............................................................. 55 Operation—Operator’s Station............................................................................................. 57 Pedals, Levers, and Panels........................................................................................... 57 Switch Panel......................................................................................................... 57 Switch Panel Functions............................................................................................... 58 Rear Left Panel...................................................................................................... 60 Horn................................................................................................................. 60 Power Boost Button................................................................................................... 60 Pilot Shutoff Lever.................................................................................................. 60 Left Console......................................................................................................... 61 Travel Alarm and Travel Alarm Cancel Switch.......................................................................... 61 Seat Heater Switch—If Equipped....................................................................................... 61 Seat Heating and Cooling Switch—If Equipped.......................................................................... 62 Reversing Fan Switch—If Equipped..................................................................................... 62 Rear Light Switch—If Equipped........................................................................................ 62 Right Console........................................................................................................ 63 Exhaust Filter Parked Cleaning Switch................................................................................ 63 Right Enable Switch—If Equipped...................................................................................... 64 Service ADVISOR™ Remote (SAR) Switch................................................................................. 64 Auxiliary Function Enable Switch—If Equipped......................................................................... 65 USB Charge Port—If Equipped.......................................................................................... 66 Cab Heater and Air Conditioner....................................................................................... 66 Selecting Display Between Celsius and Fahrenheit..................................................................... 68 Operating the AM/FM Radio............................................................................................ 68 Fire Extinguisher Mounting Location.................................................................................. 69 Alternative Exit Tool................................................................................................ 70 Cab Dome Light Switch................................................................................................ 70 Opening Upper Front (Alternative Exit) Window........................................................................ 71 Removing and Storing the Lower Front Window.......................................................................... 72 Opening Cab Door Window.............................................................................................. 72 Opening and Closing the Polycarbonate-Type Roof Exit Cover........................................................... 72 Adjusting the Mechanical Suspension Seat............................................................................. 74 Adjusting the Air Suspension Seat—If Equipped........................................................................ 75 Adjusting the Premium Air Suspension Seat—If Equipped................................................................ 76 Adjusting Pilot Control Lever Console Height......................................................................... 77 Operation—Monitor Operation.............................................................................................. 79 Monitor.............................................................................................................. 79 Monitor Functions.................................................................................................... 79 Aftertreatment Indicators Overview................................................................................... 82 Monitor Start-Up..................................................................................................... 82 Main Menu............................................................................................................ 83 Main Menu—Alarm List................................................................................................. 84 Main Menu—Air Conditioner............................................................................................ 91 Main Menu—Radio...................................................................................................... 94 Main Menu—Work Mode.................................................................................................. 95 Main Menu—Setting Menu............................................................................................... 96 Main Menu—Setting Menu—Date and Time................................................................................. 97 Main Menu—Setting Menu—Attachment Name Input......................................................................... 97 Main Menu—Setting Menu—Auto-Shutdown................................................................................. 97 Main Menu—Setting Menu—Auto Exhaust Filter Cleaning.................................................................. 98 Main Menu—Setting Menu—Sub Meter Selection...........................................................................100 Main Menu—Setting Menu—Rear View Camera Monitor......................................................................101 Main Menu—Setting Menu—Display Item Selection........................................................................102 Main Menu—Setting Menu—Brightness Adjustment.........................................................................102 Main Menu—Setting Menu—Language......................................................................................102 Main Menu—Setting Menu—Unit Selection................................................................................102 Main Menu—Setting Menu—Emergency Override............................................................................103 Main Menu—Setting Menu—Main Menu Sequence Change.....................................................................103 Main Menu—Information Menu...........................................................................................104 Main Menu—Information Menu—Operation.................................................................................104 Main Menu—Information Menu—Maintenance...............................................................................105 Main Menu—Information Menu—Troubleshooting...........................................................................106 Main Menu—Information Menu—Monitoring................................................................................106 Operation—Operating the Machine..........................................................................................108 Before Starting Work.................................................................................................108 Inspect Machine Daily Before Starting................................................................................108 Battery Disconnect Switch............................................................................................108 Engine Break-In Period...............................................................................................109 Starting Engine......................................................................................................109 Cold Weather Start Aid...............................................................................................111 Cold Weather Warm-Up.................................................................................................111 Travel Pedals and Levers.............................................................................................112 Auxiliary Function Lever (AFL)—If Equipped...........................................................................114 Exhaust Filter.......................................................................................................114 Exhaust Filter Parked Cleaning.......................................................................................116 Selective Catalytic Reduction (SCR) System Overview..................................................................119 Qualified Emergency Use — SCR Override Option........................................................................119 Service ADVISOR™ Remote (SAR) Software Delivery Process..............................................................120 Service ADVISOR™ Remote (SAR) Operation..............................................................................121 Locking the Hydraulic Coupler to the Attachment—If Equipped..........................................................123 Unlocking the Hydraulic Coupler From the Attachment—If Equipped......................................................125 Control Lever Pattern Operation......................................................................................126 Mechanical Control Lever Pattern Selector—If Equipped................................................................127 Control Lever Pattern Conversion.....................................................................................129 Operating in Water and Mud...........................................................................................130 Driving Up a Steep or Slippery Slope.................................................................................130 Required Machine Stop Warning........................................................................................131 Lifting..............................................................................................................132 Lower Boom With Engine Stopped.......................................................................................134 Parking the Machine..................................................................................................134 Loading and Unloading for Transport..................................................................................136 Towing Machine.......................................................................................................136 Lifting With Bucket Loop.............................................................................................137 Lifting With John Deere Quick Coupler................................................................................138 Lifting the Machine..................................................................................................139 Maintenance—Machine......................................................................................................140 Required Emission-Related Information................................................................................140 Diesel Fuel..........................................................................................................140 Diesel Fuel Specifications...........................................................................................140 Lubricity of Diesel Fuel.............................................................................................140 Handling and Storing Diesel Fuel.....................................................................................141 Biodiesel Fuel.......................................................................................................141 Testing Diesel Fuel..................................................................................................143 Supplemental Diesel Fuel Additives...................................................................................143 Fuel Filters.........................................................................................................143 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines.............................143 Refilling Diesel Exhaust Fluid (DEF) Tank............................................................................144 Testing Diesel Exhaust Fluid (DEF)...................................................................................145 Storing Diesel Exhaust Fluid (DEF)...................................................................................146 Disposal of Diesel Exhaust Fluid (DEF)...............................................................................146 Minimizing the Effect of Cold Weather on Diesel Engines..............................................................147 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV........................148 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV...........................................149 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....150 Diesel Engine Oil Service Interval for Operation at High Altitude....................................................151 Oil Filters..........................................................................................................151 Diesel Engine Coolant (engine with wet sleeve cylinder liners).......................................................152 Water Quality for Mixing with Coolant Concentrate....................................................................153 Operating in Warm Temperature Climates...............................................................................154 Testing Coolant Freeze Point.........................................................................................154 Disposing of Coolant.................................................................................................155 Alternative and Synthetic Lubricants.................................................................................155 Lubricant Storage....................................................................................................156 Mixing of Lubricants.................................................................................................156 Hydraulic Oil........................................................................................................156 Pump Drive Gear Case Oil.............................................................................................157 Swing Gear Case and Travel Gear Case Oils............................................................................158 Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease.....................................158 Maintenance—Periodic Maintenance.........................................................................................160 Service Machine at Specified Intervals...............................................................................160 Check the Hour Meter Regularly.......................................................................................160 Prepare Machine for Maintenance......................................................................................161 Open Access Doors for Service........................................................................................161 Open Engine Cover for Service........................................................................................162 Fuel Tank............................................................................................................163 Hydraulic Breaker and Crusher Attachments............................................................................163 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit..........................................................164 Service Intervals....................................................................................................164 Required Parts.......................................................................................................167 Maintenance—As Required..................................................................................................168 Remove and Clean Fuel Tank Inlet Screen..............................................................................168 Check Windshield Washer Fluid Level..................................................................................168 Check and Clean Air Cleaner Dust Unloader Valve......................................................................168 Check and Adjust Track Sag...........................................................................................169 Clean Rear Camera Lens—If Equipped...................................................................................169 Service Exhaust Filter...............................................................................................170 Maintenance—Every 10 Hours or Daily......................................................................................171 Check Engine Oil Level...............................................................................................171 Check Engine Coolant Level...........................................................................................171 Check Hydraulic Tank Oil Level.......................................................................................172 Lubricate Hydraulic Coupler—If Equipped..............................................................................174 Maintenance—Every 50 Hours or Weekly.....................................................................................175 Drain Water and Sediment from Fuel Tank Sump.........................................................................175 Drain Primary Fuel Filter and Water Separator........................................................................175 Drain Auxiliary Fuel Filter and Water Separator—If Equipped..........................................................175 Lubricate Working Tool Pivots........................................................................................176 Maintenance—Every 100 Hours..............................................................................................177 Inspect and Re-Torque Track Hardware.................................................................................177 Maintenance—Every 250 Hours..............................................................................................178 Check Swing Gear Case Oil Level......................................................................................178 Drain Water and Sediment From Hydraulic Tank.........................................................................178 Check Pump Drive Gear Case Oil Level.................................................................................179 Check Battery Electrolyte Level and Terminals........................................................................181 Check Travel Gear Case Oil Level.....................................................................................182 Take Engine Oil Sample...............................................................................................183 Lubricate Front End Pin Joints.......................................................................................183 Maintenance—Every 500 Hours..............................................................................................185 Lubricate Swing Bearing..............................................................................................185 Lubricate Swing Bearing Gear.........................................................................................185 Replace Primary Fuel Filter and Water Separator......................................................................186 Replace Final Fuel Filter............................................................................................187 Replace Auxiliary Fuel Filter and Water Separator—If Equipped........................................................187 Check Air Intake Hoses...............................................................................................189 Drain and Refill Engine Oil and Replace Filter.......................................................................189 Clean Cab Fresh Air and Cab Recirculating Air Filters................................................................191 Take Fluid Samples...................................................................................................191 Maintenance—Every 1000 Hours.............................................................................................192 Drain and Refill Swing Gear Case Oil.................................................................................192 Replace Pilot Oil Filter.............................................................................................193 Replace Hydraulic Tank Oil Filter....................................................................................193 Inspect Serpentine Belt..............................................................................................194 Drain and Refill Pump Drive Gear Case Oil............................................................................195 Remove and Clean Open Crankcase Ventilation (OCV) Hose...............................................................196 Replace Air Cleaner Elements.........................................................................................197 Replace Air Cleaner Dust Unloader Valve..............................................................................197 Check Coolant Condition..............................................................................................198 Maintenance—Every 2000 Hours.............................................................................................199 Check and Adjust Engine Valve Lash...................................................................................199 Drain and Refill Travel Gear Case Oil................................................................................199 Replace Open Crankcase Ventilation (OCV) Filter......................................................................199 Clean Diesel Exhaust Fluid (DEF) Tank (S.N. —730487).................................................................199 Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S.N. —730487)...................................200 Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter.................................................................200 Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter................................................................200 Maintenance—Every 4000 Hours.............................................................................................202 Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter..............................................................202 Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S.N. 730488— )..................................202 Clean Diesel Exhaust Fluid (DEF) Tank (S.N. 730488— )................................................................203 Maintenance—Every 5000 Hours.............................................................................................204 Drain and Refill Hydraulic Tank Oil..................................................................................204 Replace Hydraulic Tank Vent Cap Filter...............................................................................205 Maintenance—Every 6000 Hours.............................................................................................207 Drain Cooling System.................................................................................................207 Cooling System Fill and Deaeration Procedure.........................................................................207 Miscellaneous—Machine....................................................................................................209 Bleed Fuel System....................................................................................................209 Bleed Hydraulic System...............................................................................................209 Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler.......................................................210 Replace Coolant Filter—If Equipped (S.N. —730487)....................................................................210 Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump................................................211 Do Not Service Control Valves, Cylinders, Pumps, or Motors...........................................................211 Precautions for Alternator and Regulator.............................................................................211 Handling, Checking, and Servicing Batteries Carefully................................................................212 Using Battery Charger................................................................................................213 Using Booster Batteries—24-Volt System...............................................................................214 Replacing Batteries..................................................................................................215 Fluid Sampling Test Ports—If Equipped................................................................................216 Welding on Machine...................................................................................................216 Keep Electronic Control Unit Connectors Clean........................................................................217 Clean the Machine Regularly..........................................................................................217 Adding 12-Volt Accessories...........................................................................................218 JDLink™ Machine Monitoring System (MMS)—If Equipped..................................................................218 Keep ROPS Installed Properly.........................................................................................218 Replacing Fuses......................................................................................................219 Replacing Bucket Teeth...............................................................................................222 Replacing Bucket Tooth Tip—Heavy-Duty Bucket.........................................................................223 Replacing Bucket Teeth—TK Series.....................................................................................224 Bucket Remove and Install............................................................................................224 Track Sag General Information........................................................................................228 Check Track Shoe Hardware............................................................................................229 Hardware Torque Specifications.......................................................................................229 Unified Inch Bolt and Screw Torque Values............................................................................229 Metric Bolt and Screw Torque Values..................................................................................230 Miscellaneous—Operational Checkout.......................................................................................232 Operational Checkout.................................................................................................232 Diagnostic Trouble Code Check....................................................................................232 Operational Checks—Key Switch Off, Engine Off Checks.............................................................232 Operational Checks—Key Switch On, Engine Off Checks..............................................................235 Operational Checks—Key Switch On, Engine On Checks...............................................................246 Miscellaneous—Troubleshooting............................................................................................275 Troubleshooting Procedure............................................................................................275 Engine...............................................................................................................275 Hydraulic System.....................................................................................................280 Electrical System....................................................................................................282 Software Update......................................................................................................285 Miscellaneous—Storage....................................................................................................286 Prepare Machine for Storage..........................................................................................286 Monthly Storage Procedure............................................................................................286 Preparing Engine for Long-Term Storage...............................................................................287 Removing Engine From Long-Term Storage...............................................................................288 Miscellaneous—Machine Numbers............................................................................................290 Record Product Identification Number (PIN)...........................................................................290 Record Engine Serial Number..........................................................................................290 Record Travel Motor Serial Numbers...................................................................................290 Record Swing Motor Serial Number.....................................................................................290 Record Hydraulic Coupler Serial Number—If Equipped...................................................................291 Record Hydraulic Pump Serial Number..................................................................................292 Keep Proof of Ownership..............................................................................................292 Keep Machines Secure.................................................................................................293 Miscellaneous—Specifications.............................................................................................294 Engine Specifications................................................................................................294 Drain and Refill Capacities..........................................................................................294 Machine Specifications...............................................................................................294 Working Ranges.......................................................................................................296 Lift Capacity—Arm: 3.11 m (10 ft. 2 in.); Bucket: 957 kg (2110 lb.); Shoe: 600 mm (24 in.)...........................299 Lift Capacity—Arm: 3.11 m (10 ft. 2 in.); Bucket: 957 kg (2110 lb.); Shoe: 800 mm (32 in.)...........................299 Lift Capacity—Arm: 3.76 m (12 ft. 4 in.); Bucket: 957 kg (2110 lb.); Shoe: 600 mm (24 in.)...........................300 Lift Capacity—Arm: 3.76 m (12 ft. 4 in.); Bucket: 957 kg (2110 lb.); Shoe: 800 mm (32 in.)...........................301 Page Number.................................................................................................................. 25 Section 1-1.............................................................................................................. 29 Section 1-2.............................................................................................................. 30 Section 1-3.............................................................................................................. 39 Section 1-4.............................................................................................................. 45 Section 1-5.............................................................................................................. 49 Section 2-1.............................................................................................................. 57 Section 2-2.............................................................................................................. 79 Section 2-3..............................................................................................................108 Section 3-1..............................................................................................................140 Section 3-2..............................................................................................................160 Section 3-3..............................................................................................................168 Section 3-4..............................................................................................................171 Section 3-5..............................................................................................................175 Section 3-6..............................................................................................................177 Section 3-7..............................................................................................................178 Section 3-8..............................................................................................................185 Section 3-9..............................................................................................................192 Section 3-10.............................................................................................................199 Section 3-11.............................................................................................................202 Section 3-12.............................................................................................................204 Section 3-13.............................................................................................................207 Section 4-1..............................................................................................................209 Section 4-2..............................................................................................................232 Section 4-3..............................................................................................................275 Section 4-4..............................................................................................................286 Section 4-5..............................................................................................................290 Section 4-6..............................................................................................................294
S.S 01/03/2025
