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John Deere 245GLC Excavator Operator’s Manual OMT319598 – PDF DOWNLOAD
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Description
John Deere 245GLC Excavator Operator’s Manual OMT319598 – PDF DOWNLOAD
FILE DETAILS:
John Deere 245GLC Excavator Operator’s Manual OMT319598 – PDF DOWNLOAD
Language : English
Pages : 256
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 245GLC Excavator Operator’s Manual OMT319598 – PDF DOWNLOAD
- READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages; see your John Deere dealer to order.
- THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.
- MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
- RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
- WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine if machine is ever stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.
- WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which you should have received from your dealer.
TABLE OF CONTENTS:
John Deere 245GLC Excavator Operator’s Manual OMT319598 – PDF DOWNLOAD
Contents..................................................................................................... 11 Safety—Safety and Operator Conveniences.................................................................. 15 Safety and Operator Convenience Features............................................................. 15 Safety—General Precautions............................................................................... 16 Recognize Safety Information......................................................................... 16 Follow Safety Instructions........................................................................... 16 Operate Only If Qualified............................................................................ 16 Wear Protective Equipment............................................................................ 16 Avoid Unauthorized Machine Modifications............................................................. 17 Control Pattern Selector—If Equipped................................................................. 17 Add Cab Guarding for Special Uses.................................................................... 18 Inspect Machine...................................................................................... 18 Stay Clear of Moving Parts........................................................................... 18 Avoid High-Pressure Fluids........................................................................... 18 Avoid High-Pressure Oils............................................................................. 19 Work In Ventilated Area.............................................................................. 19 Prevent Fires........................................................................................ 20 Prevent Battery Explosions........................................................................... 20 Handle Chemical Products Safely...................................................................... 21 Dispose of Waste Properly............................................................................ 21 Exhaust Filter Ash Handling and Disposal............................................................. 21 Prepare for Emergencies.............................................................................. 22 Clean Debris from Machine............................................................................ 22 Safety—Operating Precautions............................................................................. 23 Use Steps and Handholds Correctly.................................................................... 23 Start Only From Operator's Seat...................................................................... 23 Use and Maintain Seat Belt........................................................................... 23 Prevent Unintended Machine Movement.................................................................. 23 Avoid Work Site Hazards.............................................................................. 23 Keep Riders Off Machine.............................................................................. 24 Avoid Backover Accidents............................................................................. 24 Inspect and Maintain ROPS............................................................................ 25 Avoid Machine Tip Over............................................................................... 25 Use Special Care When Lifting Objects................................................................ 26 Add and Operate Attachments Safely................................................................... 26 Safety—Maintenance Precautions........................................................................... 28 Park and Prepare for Service Safely.................................................................. 28 Service Cooling System Safely........................................................................ 28 Remove Paint Before Welding or Heating............................................................... 28 Make Welding Repairs Safely.......................................................................... 29 Drive Metal Pins Safely.............................................................................. 29 Clean Exhaust Filter Safely.......................................................................... 29 Safety—Safety Signs...................................................................................... 31 Safety Signs......................................................................................... 31 Hydraulic Coupler Safety Signs—If Equipped........................................................... 36 Operation—Operator's Station............................................................................. 38 Pedals, Levers, and Panels........................................................................... 38 Switch Panel......................................................................................... 38 Switch Panel Functions............................................................................... 39 Rear Left Panel...................................................................................... 41 Horn................................................................................................. 41 Power Dig Button..................................................................................... 41 Pilot Shutoff Lever.................................................................................. 41 Engine Stop Switch................................................................................... 42 Left Console......................................................................................... 42 Travel Alarm and Travel Alarm Cancel Switch.......................................................... 42 Seat Heater Switch—If Equipped....................................................................... 43 Rear Right Panel..................................................................................... 43 Right Console........................................................................................ 43 Exhaust Filter Parked Cleaning Switch................................................................ 44 Right Enable Switch.................................................................................. 45 Auxiliary Function Enable Switch—If Equipped......................................................... 45 Cab Heater and Air Conditioner....................................................................... 45 Selecting Display Between Celsius and Fahrenheit..................................................... 47 Operating the AM/FM Radio............................................................................ 47 Fire Extinguisher Mounting Location.................................................................. 48 Secondary Exit Tool.................................................................................. 49 Cab Dome Light Switch................................................................................ 49 Opening Upper Front (Alternative Exit) Window........................................................ 50 Removing and Storing the Lower Front Window.......................................................... 51 Opening Cab Door Window.............................................................................. 51 Opening and Closing the Polycarbonate Type Roof Exit Cover........................................... 51 Adjusting the Mechanical Suspension Seat............................................................. 52 Adjusting the Air Suspension Seat—If Equipped........................................................ 52 Adjusting Pilot Control Lever Console Height......................................................... 53 Operation—Monitor Operation.............................................................................. 54 Monitor.............................................................................................. 54 Monitor Functions.................................................................................... 54 Monitor Start-Up..................................................................................... 55 Main Menu............................................................................................ 56 Main Menu—Alarm List................................................................................. 57 Main Menu—Air Conditioner............................................................................ 62 Main Menu—Radio...................................................................................... 65 Main Menu—Work Mode.................................................................................. 66 Main Menu—Setting Menu............................................................................... 67 Main Menu—Setting Menu—Date and Time................................................................. 68 Main Menu—Setting Menu—Attachment Name Input......................................................... 68 Main Menu—Setting Menu—Auto-Shutdown................................................................. 68 Main Menu—Setting Menu—Auto Exhaust Filter Cleaning.................................................. 69 Main Menu—Setting Menu—Sub Meter Selection........................................................... 71 Main Menu—Setting Menu—Rear View Camera Monitor...................................................... 72 Main Menu—Setting Menu—Display Item Selection........................................................ 73 Main Menu—Setting Menu—Brightness Adjustment......................................................... 73 Main Menu—Setting Menu—Language...................................................................... 73 Main Menu—Setting Menu—Unit Selection................................................................ 73 Main Menu—Setting Menu—Main Menu Sequence Change..................................................... 74 Main Menu—Information Menu........................................................................... 74 Main Menu—Information Menu—Operation................................................................. 75 Main Menu—Information Menu—Maintenance............................................................... 76 Main Menu—Information Menu—Troubleshooting........................................................... 77 Main Menu—Information Menu—Monitoring................................................................ 77 Operation—Operating the Machine.......................................................................... 79 Before Starting Work................................................................................. 79 Operator's Daily Machine Check Before Starting....................................................... 79 Starting Engine...................................................................................... 79 Cold Weather Start Aid............................................................................... 81 Cold Weather Warm-Up................................................................................. 81 Travel Pedals and Levers............................................................................. 82 Auxiliary Function Lever (AFL)—If Equipped........................................................... 84 Exhaust Filter....................................................................................... 84 Exhaust Filter Parked Cleaning....................................................................... 86 Locking the Hydraulic Coupler to the Attachment—If Equipped.......................................... 88 Unlocking the Hydraulic Coupler From the Attachment—If Equipped...................................... 91 Control Lever Pattern Operation...................................................................... 91 Mechanical Control Lever Pattern Selector—If Equipped................................................ 92 Control Lever Pattern Conversion..................................................................... 92 Operating in Water and Mud........................................................................... 94 Driving Up a Steep or Slippery Slope................................................................. 94 Lifting.............................................................................................. 94 Lower Boom With Engine Stopped....................................................................... 95 Parking the Machine.................................................................................. 96 Loading and Unloading for Transport.................................................................. 97 Transporting by Road................................................................................. 97 Towing Machine....................................................................................... 98 Lifting the Machine.................................................................................. 99 Maintenance—Machine......................................................................................100 Diesel Fuel..........................................................................................100 Diesel Fuel Specifications...........................................................................100 Lubricity of Diesel Fuel.............................................................................100 Handling and Storing Diesel Fuel.....................................................................100 Biodiesel Fuel.......................................................................................101 Testing Diesel Fuel..................................................................................101 Minimizing the Effect of Cold Weather on Diesel Engines..............................................101 Alternative and Synthetic Lubricants.................................................................102 Mixing of Lubricants.................................................................................102 Lubricant Storage....................................................................................103 Diesel Engine Oil—Interim Tier 4 and Stage III B Engines.............................................103 Engine Oil and Filter Service Intervals—Interim Tier 4 and Stage III B Engines.......................103 Hydraulic Oil........................................................................................104 Swing Gear Case and Travel Gear Case Oils............................................................105 Pump Drive Gear Case Oil.............................................................................106 Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease.....................106 Diesel Engine Coolant (engine with wet sleeve cylinder liners).......................................107 Drain Intervals for Diesel Engine Coolant............................................................108 John Deere COOL-GARD™ II Coolant Extender............................................................109 Supplemental Coolant Additives.......................................................................109 Operating in Warm Temperature Climates...............................................................110 Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....110 Testing Diesel Engine Coolant........................................................................111 Disposing of Coolant.................................................................................112 Maintenance—Periodic Maintenance.........................................................................113 Service Machine at Specified Intervals...............................................................113 Check the Hour Meter Regularly.......................................................................113 Prepare Machine for Maintenance......................................................................114 Open Access Doors for Service........................................................................114 Open Engine Cover for Service........................................................................115 Fuel Tank............................................................................................115 Hydraulic Breaker and Crusher Attachments............................................................115 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit..........................................116 Service Intervals....................................................................................116 Required Parts.......................................................................................119 Maintenance—As Required..................................................................................120 Remove and Clean Fuel Tank Inlet Screen..............................................................120 Drain Water and Sediment from Fuel Tank Sump.........................................................120 Drain Primary Fuel Filter and Water Separator........................................................120 Drain Final Fuel Filter and Water Separator..........................................................121 Drain Auxiliary Fuel Filter and Water Separator......................................................121 Clean Rear Camera Lens—If Equipped...................................................................122 Inspect Belts........................................................................................122 Check Coolant........................................................................................124 Check and Clean Radiator Air Inlet Screen............................................................124 Check and Clean Air Cleaner Dust Unloader Valve......................................................125 Check Windshield Washer Fluid Level..................................................................126 Check and Adjust Track Sag...........................................................................126 Maintenance—10 Hours or Daily............................................................................128 Check Hydraulic Tank Oil Level.......................................................................128 Check Engine Oil Level...............................................................................129 Check Engine Coolant Level...........................................................................130 Lubricate Hydraulic Coupler—If Equipped..............................................................131 Maintenance—Every 100 Hours..............................................................................133 Lubricate Working Tool Pivots........................................................................133 Lubricate Front End Pin Joints.......................................................................133 Inspect and Re-Torque Track Hardware.................................................................134 Maintenance—Every 250 Hours..............................................................................136 Check Swing Gear Case Oil Level......................................................................136 Drain Water and Sediment From Hydraulic Tank.........................................................136 Check Pump Drive Gear Case Oil Level.................................................................137 Check Travel Gear Case Oil Level.....................................................................138 Check Battery Electrolyte Level and Terminals........................................................139 Take Engine Oil Sample...............................................................................140 Maintenance—Every 500 Hours..............................................................................141 Lubricate Swing Bearing Gear.........................................................................141 Lubricate Swing Bearing..............................................................................141 Drain and Refill Engine Oil and Replace Filter.......................................................141 Check Air Intake Hoses...............................................................................142 Clean Cab Fresh Air and Cab Recirculating Air Filters................................................142 Take Fluid Samples...................................................................................144 Maintenance—Every 1000 Hours.............................................................................145 Drain and Refill Swing Gear Case Oil.................................................................145 Replace Hydraulic Tank Oil Filter....................................................................145 Replace Primary Fuel Filter and Water Separator......................................................147 Replace Final Fuel Filter and Water Separator........................................................149 Replace Pilot Oil Filter.............................................................................150 Drain and Refill Pump Drive Gear Case Oil............................................................150 Check and Adjust Engine Valve Lash...................................................................151 Check Coolant........................................................................................151 Replace Air Cleaner Elements.........................................................................151 Replace Air Cleaner Dust Unloader Valve..............................................................152 Maintenance—Every 2000 Hours.............................................................................154 Replace Auxiliary Fuel Filter and Water Separator....................................................154 Drain and Refill Travel Gear Case Oil................................................................155 Maintenance—Every 4000 Hours.............................................................................156 Drain Cooling System.................................................................................156 Cooling System Fill and Deaeration Procedure.........................................................156 Maintenance—Every 4500 Hours.............................................................................158 Service Exhaust Filter...............................................................................158 Clean EGR Cooler.....................................................................................158 Check Turbocharger...................................................................................158 Check and Clean Fuel Injector........................................................................158 Maintenance—Every 5000 Hours.............................................................................159 Drain and Refill Hydraulic Tank Oil..................................................................159 Replace Hydraulic Tank Vent Cap Filter...............................................................162 Miscellaneous—Machine....................................................................................163 Bleed Fuel System....................................................................................163 Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler.......................................164 Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump................................164 Do Not Service Control Valves, Cylinders, Pumps, or Motors...........................................165 Precautions for Alternator and Regulator.............................................................165 Handling, Checking, and Servicing Batteries Carefully................................................165 Using Battery Charger................................................................................167 Using Booster Batteries—24-Volt System...............................................................167 Replacing Batteries..................................................................................168 Welding on Machine...................................................................................169 Clean the Machine Regularly..........................................................................169 Adding 12-Volt Accessories...........................................................................169 JDLink™ Machine Monitoring System (MMS)—If Equipped..................................................170 Replacing Fuses......................................................................................170 Replacing Bucket Teeth...............................................................................172 Replacing Bucket Tooth Tip—Heavy-Duty Bucket.........................................................173 Replacing Bucket Teeth—TK Series.....................................................................174 Removing the Bucket..................................................................................174 Track Sag General Information........................................................................175 Check Track Shoe Hardware............................................................................175 Hardware Torque Specifications.......................................................................175 Unified Inch Bolt and Screw Torque Values............................................................175 Metric Bolt and Screw Torque Values..................................................................176 Miscellaneous—Operational Checkout.......................................................................178 Operational Checkout.................................................................................178 Diagnostic Trouble Code Check....................................................................178 Operational Checks—Key Switch Off, Engine Off Checks.............................................178 Operational Checks—Key Switch On, Engine Off Checks..............................................180 Operational Checks—Key Switch On, Engine On Checks...............................................191 Miscellaneous—Troubleshooting............................................................................222 Troubleshooting Procedure............................................................................222 Engine...............................................................................................222 Hydraulic System.....................................................................................226 Electrical System....................................................................................228 Miscellaneous—Storage....................................................................................231 Prepare Machine for Storage..........................................................................231 Monthly Storage Procedure............................................................................231 Miscellaneous—Machine Numbers............................................................................233 Record Product Identification Number (PIN)...........................................................233 Record Engine Serial Number..........................................................................233 Record Travel Motor Serial Numbers...................................................................233 Record Swing Motor Serial Number.....................................................................233 Record Hydraulic Coupler Serial Number—If Equipped...................................................234 Record Hydraulic Pump Serial Number..................................................................234 Keep Proof of Ownership..............................................................................235 Keep Machines Secure.................................................................................235 Miscellaneous—Specifications.............................................................................236 245GLC Engine Specifications.........................................................................236 245GLC Drain and Refill Capacities...................................................................236 245GLC Machine Specifications........................................................................236 245GLC Working Ranges................................................................................238 245GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 600 mm (24 in.)....241 245GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)....241 245GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)....242 245GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 600 mm (24 in.).....243 245GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.).....244 245GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.).....245 Page Number.................................................................................................. 11 Section 1-1.............................................................................................. 15 Section 1-2.............................................................................................. 16 Section 1-3.............................................................................................. 23 Section 1-4.............................................................................................. 28 Section 1-5.............................................................................................. 31 Section 2-1.............................................................................................. 38 Section 2-2.............................................................................................. 54 Section 2-3.............................................................................................. 79 Section 3-1..............................................................................................100 Section 3-2..............................................................................................113 Section 3-3..............................................................................................120 Section 3-4..............................................................................................128 Section 3-5..............................................................................................133 Section 3-6..............................................................................................136 Section 3-7..............................................................................................141 Section 3-8..............................................................................................145 Section 3-9..............................................................................................154 Section 3-10.............................................................................................156 Section 3-11.............................................................................................158 Section 3-12.............................................................................................159 Section 4-1..............................................................................................163 Section 4-2..............................................................................................178 Section 4-3..............................................................................................222 Section 4-4..............................................................................................231 Section 4-5..............................................................................................233 Section 4-6..............................................................................................236
S.S 08/03/2025
