John Deere 225DLC Excavator OPERATOR’S MANUAL OMT226914 – PDF DOWNLOAD

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John Deere 225DLC Excavator OPERATOR’S MANUAL OMT226914 – PDF DOWNLOAD

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John Deere 225DLC Excavator OPERATOR’S MANUAL OMT226914 –  PDF DOWNLOAD

Language : English
Pages :226
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

John Deere 225DLC Excavator OPERATOR’S MANUAL OMT226914 –  PDF DOWNLOAD

• carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your authorized dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
• WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers Section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.
• WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.

TABLE OF CONTENTS:

John Deere 225DLC Excavator OPERATOR’S MANUAL OMT226914 –  PDF DOWNLOAD

Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 12
Inspect Machine 12
Stay Clear of Moving Parts 12
Avoid High-Pressure Fluids 13
Avoid High-Pressure Oils 13
Beware of Exhaust Fumes 14
Prevent Fires 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Dispose of Waste Properly 15
Prepare for Emergencies 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 17
Keep Riders Off Machine 18
Avoid Backover Accidents 18
Avoid Machine Tip Over 19
Use Special Care When Lifting Objects 19
Add and Operate Attachments Safely 20
Prevent Unintended Detonation of Explosive Devices 20
Safety—Maintenance Precautions 21
Park and Prepare for Service Safely 21
Service Cooling System Safely 21
Remove Paint Before Welding or Heating 22
Make Welding Repairs Safely 23
Drive Metal Pins Safely 23
Safety—Safety Signs 24
Safety Signs 24
Safety Signs Installed in Cab—Hydraulic Coupler (If Equipped) 25
Safety Signs Installed on Hydraulic Coupler—Hydraulic Coupler (If Equipped) 26
Operation—Operator’s Station 27
Pedals, Levers, and Panels 27
Front Switch Panel 28
Front Switch Panel Functions 29
Rear Switch Panel 30
Horn 30
Power Dig Button 30
Pilot Shutoff Lever 31
Travel Alarm and Travel Alarm Cancel Switch 31
Seat Heater Switch—If Equipped 32
Cab Heater and Air Conditioner 33
Selecting Display Between Celsius and Fahrenheit 35
Operating the AM/FM Radio 36
Secondary Exit Tool 36
Opening Upper Front (Secondary Exit) Window 37
Removing and Storing the Lower Front Window 37
Opening Cab Door Window 38
Opening and Closing the Polycarbonate Type Roof Exit Cover 39
Adjusting the Mechanical Suspension Seat 40
Adjusting the Air Suspension Seat—If Equipped 41
Adjusting Pilot Control Lever Console Height 42
Operation—Monitor Operation 43
Monitor 43
Monitor Functions 44
Monitor Start-Up 46
Main Menu 47
Time Set Menu 48
Selecting an Attachment From Default Screen 49
Selecting an Attachment From Main Menu 50
Attachment Specification Screen 51
Pump 2 Flow Rate Adjustment 52
Displaying Operating Conditions 53
Maintenance Settings 54
Screen Display When Scheduled Maintenance is Due 56
Fuel Rate Display/No Display 59
Language Settings 60
Alarm Occurrence Screen 62
Operation—Operating the Machine 66
Before Starting Work 66
Operator’s Daily Machine Check Before Starting 66
Starting Engine 67
Cold Weather Warm-Up 69
Travel Pedals and Levers 70
Locking the Hydraulic Coupler to the Attachment 71
Unlocking the Hydraulic Coupler From the Attachment 72
Control Lever Pattern Operation 73
Mechanical Control Lever Pattern Selector—If Equipped 74
Control Lever Pattern Conversion 75
Operating In Water and Mud 76
Driving Up a Steep or Slippery Slope 76
Lifting 77
Lower Boom With Engine Stopped 78
Parking Machine 79
Loading and Unloading for Transport 80
Towing Machine 81
Lifting Machine 81
Maintenance—Machine 82
Diesel Fuel 82
Bio-Diesel Fuel 83
Low Sulfur Diesel Fuel Conditioner 84
Testing Diesel Fuel 84
Handling and Storing Diesel Fuel 85
Alternative and Synthetic Lubricants 86
Diesel Engine Oil 87
Diesel Engine Oil and Filter Service Intervals 88
Hydraulic Oil 89
Swing Gearbox and Travel Gearbox Oils 91
Pump Gearbox Oil 92
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 93
Maintenance—Periodic Maintenance 94
Service Machine at Specified Intervals 94
Check the Hour Meter Regularly 94
Prepare Machine for Maintenance 94
Open Access Doors for Service 95
Open Engine Hood for Service 95
Fuel Tank 96
Hydraulic Breaker and Crusher Attachments 97
Maintenance and Repair Record Keeping System 98
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 99
Periodic Maintenance Record Keeping System100
Maintenance—As Required103
Drain Water Separator103
Drain Fuel Tank Sump103
Clean Air Cleaner Dust Valve104
Check Windshield Washer Fluid Level104
Maintenance—Every 10 Hours or Daily105
Check Hydraulic Tank Oil Level105
Check Engine Oil Level107
Check Recovery Tank Coolant Level108
Grease Hydraulic Coupler (If Equipped)109
Maintenance—Initial Service – 50 Hours110
Check and Adjust Track Sag110
Maintenance—Every 100 Hours112
Grease Front End Pin Joints112
Grease Working Tool Pivots113
Fan Belt113
Adjust Tension113
Maintenance—Every 250 Hours114
Check Swing Gearbox Oil Level114
Drain Hydraulic Tank Sump114
Check Pump Drive Gearbox Oil Level115
Check Travel Gearbox Oil Level116
Check Battery Electrolyte Level and Terminals117
Clean or Replace Primary Air Cleaner Element119
Maintenance—Every 500 Hours121
Grease Swing Bearing Gear121
Replace Water Separator122
Replace Fuel Filter122
Change Engine Oil and Replace Filter123
Check Air Intake Hose125
Clean Radiator Air Inlet Screen125
Check Cab Fresh Air Filter126
Check Cab Recirculating Air Filter127
Grease Swing Bearing128
Maintenance—Every 1000 Hours129
Change Swing Gearbox Oil129
Clean Fuel Tank Inlet Screen129
Replace Hydraulic Oil Tank Oil Filter130
Replace Pilot Oil Filter131
Change Pump Drive Gearbox Oil133
Clean the Engine Crankcase Ventilation Tube133
Adjust Engine Valve Clearance133
Replace Air Cleaner Elements134
Maintenance—Every 2000 Hours135
Drain Cooling System135
Diesel Engine Coolant137
Cooling System Fill and Deaeration Procedure138
Change Travel Gearbox Oil139
Maintenance—Every 5000 Hours140
Change Hydraulic Tank Oil, Clean Suction Screen140
Miscellaneous—Machine143
Bleed Fuel System – Electric Priming Pump143
Bleed Fuel System – Manual Pump144
Check and Adjust A/C Belt145
Cleaning Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler146
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump147
Do Not Service Control Valves, Cylinders, Pumps, or Motors147
Precautions for Alternator and Regulator147
Handling, Checking, and Servicing Batteries Carefully148
Using Booster Batteries—24 Volt System150
Using Battery Charger151
Replacing Batteries151
Location of Fluid Sampling Test Ports—If Equipped152
Welding On Machine152
Clean the Machine Regularly153
Adding 12-Volt Accessories153
JDLink™ Machine Monitoring System (MMS)—If Equipped154
JDLink™ Machine Monitoring System (MMS) Direct Laptop Connection—If Equipped155
Replacing Fuses156
Replacing Bucket Teeth162
Replacing Bucket Tooth Tip—Heavy-Duty Bucket163
Removing Bucket163
Track Sag General Information164
Check Track Shoe Hardware164
Unified Inch Bolt and Screw Torque Values165
Metric Bolt and Screw Torque Values166
Miscellaneous—Operational Checkout167
Operational Checkout167
Diagnostic Trouble Codes Check167
167
Operational Checks—Key Switch OFF, Engine OFF Checks167
168
168
Operational Checks—Key Switch ON, Engine OFF Checks169
169
170
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172
Operational Checks—Key Switch ON, Engine ON Checks172
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191
Miscellaneous—Troubleshooting193
Using Troubleshooting Charts193
Engine194
Electrical System198
Hydraulic System201
Miscellaneous—Storage203
Prepare Machine for Storage203
Miscellaneous—Machine Numbers204
Record Product Identification Number (PIN)204
Record Engine Serial Number204
Record Travel Motor Serial Numbers204
Record Swing Motor Serial Number204
Record Hydraulic Pump Serial Number205
Hydraulic Coupler Serial Number (If Equipped)205
Keep Proof of Ownership206
Keep Machines Secure206
Miscellaneous—Specifications207
225DLC Engine Specifications207
225DLC Drain and Refill Capacities208
225DLC Specifications209
225DLC Working Ranges211
Lift Capacity—225DLC, Arm: 242 m (7 ft 11 in), Shoe: 600 mm (24 in)213
Lift Capacity—225DLC, Arm: 291 m (9 ft 7 in), Shoe: 600 mm (24 in)214
Lift Capacity—225DLC, Arm: 242 m (7 ft 11 in), Shoe: 700 mm (28 in)215
Lift Capacity—225DLC, Arm: 291 m (9 ft 7 in), Shoe: 700 mm (28 in)216
Lift Capacity—225DLC, Arm: 242 m (7 ft 11 in), Shoe: 800 mm (32 in)217
Lift Capacity—225DLC, Arm: 291 m (9 ft 7 in), Shoe: 800 mm (32 in)218
Page Numbers 5
Section 1-1 9
1 9
Section 1-2 10
1 10
2 11
3 12
4 13
5 14
6 15
Section 1-3 16
1 16
2 17
3 18
4 19
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Section 1-4 21
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2 22
3 23
Section 1-5 24
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Section 2-1 27
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Section 2-2 43
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Section 2-3 66
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Section 3-1 82
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Section 3-2 94
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Section 3-3103
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Section 4-4203
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Section 4-6207
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S.M 6/1/25