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John Deere 210LE Landscape Loader Repair Technical Manual TM1692 – PDF DOWNLOAD
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Description
John Deere 210LE Landscape Loader Repair Technical Manual TM1692 – PDF DOWNLOAD
FILE DETAILS:
John Deere 210LE Landscape Loader Repair Technical Manual TM1692 – PDF DOWNLOAD
Language : English
Pages : 624
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 210LE Landscape Loader Repair Technical Manual TM1692 – PDF DOWNLOAD
Contents.................................................................................................................... 5 General Information..................................................................................................... 7 Safety.............................................................................................................. 9 Safety Features................................................................................................. 9 Recognize Safety Information.................................................................................... 10 Follow Safety Instructions...................................................................................... 10 Operate Only If Qualified....................................................................................... 10 Wear Protective Equipment....................................................................................... 11 Avoid Unauthorized Machine Modifications........................................................................ 11 Inspect Machine................................................................................................. 11 Stay Clear of Moving Parts...................................................................................... 11 Avoid High-Pressure Fluids...................................................................................... 12 Beware of Exhaust Fumes......................................................................................... 12 Prevent Fires................................................................................................... 13 Prevent Battery Explosions...................................................................................... 13 Handle Chemical Products Safely................................................................................. 13 Dispose of Waste Properly....................................................................................... 14 Prepare for Emergencies......................................................................................... 14 Use Steps and Handholds Correctly............................................................................... 14 Start Only From Operator's Seat................................................................................. 14 Use and Maintain Seat Belt...................................................................................... 15 Prevent Unintended Machine Movement............................................................................. 15 Avoid Work Site Hazards......................................................................................... 15 Keep Riders Off Machine......................................................................................... 16 Avoid Backover Accidents........................................................................................ 16 Avoid Machine Tipover........................................................................................... 17 Add and Operate Attachments Safely.............................................................................. 17 Use Special Care When Operating................................................................................. 18 Operating or Traveling On Public Roads.......................................................................... 18 Inspect and Maintain ROPS....................................................................................... 18 Stay Clear of Rotating Drivelines............................................................................... 19 Park and Prepare for Service Safely............................................................................. 20 Service Cooling System Safely................................................................................... 20 Remove Paint Before Welding or Heating.......................................................................... 21 Make Welding Repairs Safely..................................................................................... 21 Drive Metal Pins Safely......................................................................................... 21 Safety Sign..................................................................................................... 22 Wheels.................................................................................................................. 25 Powered or Non-Powered Wheels and Fastenings........................................................................ 27 Service Equipment and Tools..................................................................................... 27 Specifications.................................................................................................. 27 Remove and Install Rear Wheel Assembly.......................................................................... 28 Remove and Install Front Wheel Assembly......................................................................... 29 Remove and Install Tire......................................................................................... 30 Axles and Suspension Systems............................................................................................ 33 Input Drive Shafts and U-Joints..................................................................................... 35 Specifications.................................................................................................. 35 Remove and Install Drive Shaft.................................................................................. 35 Replace Drive Shaft U-Joints.................................................................................... 35 Non-Powered Wheel Axles............................................................................................. 37 Service Equipment and Tools..................................................................................... 37 Other Material.................................................................................................. 37 Specifications.................................................................................................. 37 Remove and Install Hub Assembly................................................................................. 38 Hub Assembly Remove and Install (Carraro Replacement Axle)...................................................... 40 Remove and Install Spindle and Knuckle Assembly................................................................. 41 Spindle Assembly Remove and Install (Carraro Replacement Axle).................................................. 42 Tie Rod Remove and Install...................................................................................... 45 Remove and Install Non-Powered Front Axle....................................................................... 46 Non-Powered Front Axle Remove and Install (Carraro Replacement Axle)............................................ 47 Powered Wheel Axle (MFWD)........................................................................................... 49 Front Wheel Drive Axles—AS and MS Series........................................................................ 49 Service Equipment and Tools..................................................................................... 49 Other Material.................................................................................................. 49 Specifications.................................................................................................. 49 Remove and Install Powered Front Axle—If Equipped............................................................... 50 Axle Shaft, Bearings, and Reduction Gears........................................................................... 53 Essential Tools................................................................................................. 53 Service Equipment and Tools..................................................................................... 53 Other Material.................................................................................................. 54 Specifications.................................................................................................. 55 Remove and Install Rear Axle.................................................................................... 56 Disassemble Rear Axle........................................................................................... 57 Disassemble and Assemble Park Brake (S.N. —881365).............................................................. 66 Disassemble and Assemble Park Brake (S.N. 881366— )............................................................. 83 Assemble Rear Axle..............................................................................................100 Check Gear Tooth Contact Pattern................................................................................119 Transmission............................................................................................................122 Removal and Installation............................................................................................123 Specifications..................................................................................................123 Remove and Install Transmission.................................................................................123 Controls Linkage....................................................................................................131 Other Material..................................................................................................131 Specifications..................................................................................................131 Remove and Install Transmission Gearshift Lever.................................................................131 Remove Shift Lever and Housing..................................................................................134 Disassemble and Assemble Shift Lever and Housing................................................................136 Install Shift Lever and Housing.................................................................................139 Gears, Shafts, Bearings, and Power Shift Clutch.....................................................................141 Essential Tools.................................................................................................141 Service Equipment and Tools.....................................................................................141 Other Material..................................................................................................142 Specifications..................................................................................................143 Remove Outer Components to Disassemble Manual Shift Transmission................................................144 Disassemble Converter Side of Case—Manual Shift.................................................................148 Remove Oil Suction Tube—Manual Shift............................................................................151 Remove Reverse and Forward Clutch Packs—Manual Shift............................................................151 Disassemble and Assemble Reverse or Forward Clutch Pack—Manual Shift............................................151 Remove Drive Shaft—Manual Shift.................................................................................161 Disassemble and Assemble Drive Shaft—Manual Shift...............................................................161 Remove Rear Output Shaft with Synchronizer—Manual Shift.........................................................163 Remove Intermediate Shaft with Synchronizer—Manual Shift........................................................164 Disassemble Rear Output or Intermediate Shaft with Synchronizer—Manual Shift....................................164 Rear Output Shaft—Cross Section View—Manual Shift...............................................................168 Intermediate Shaft—Cross Section View—Manual Shift..............................................................169 Assemble Rear Output or Intermediate Shaft—Manual Shift.........................................................169 Remove MFWD Output Shaft—Manual Shift...........................................................................175 Disassemble MFWD Shaft—Manual Shift.............................................................................175 MFWD Shaft—Cross Section View—Manual Shift......................................................................178 Assemble MFWD Shaft—Manual Shift................................................................................179 Remove, Disassemble, and Assemble Idler Shaft—Manual Shift......................................................181 Remove and Install Oil Supply Tube—Manual Shift.................................................................182 Install Idler and MFWD Shafts to Assemble Transmission—Manual Shift.............................................182 Install Intermediate and Rear Output Shafts—Manual Shift........................................................185 Install Drive Shaft—Manual Shift................................................................................186 Install Forward and Reverse Clutch Packs—Manual Shift...........................................................187 Install Oil Suction Tube—Manual Shift...........................................................................188 Assemble Converter Side of Case—Manual Shift....................................................................189 Install Outer Components to Assemble Transmission—Manual Shift..................................................192 Remove Outer Components to Disassemble Power Shift Transmission.................................................198 Disassemble Converter Side of Case—Power Shift..................................................................200 Remove Low Range Forward, Reverse and Third Speed Clutch Packs—Power Shift......................................202 Disassemble and Assemble Low Range Forward, Reverse and Third Speed Clutch Packs—Power Shift....................203 Remove First Speed, Second Speed, and High Range Forward Clutch Packs—Power Shift...............................213 Disassemble and Assemble First Speed, Second Speed, and High Range Forward Clutch Packs—Power Shift.............213 Remove Drive Shaft—Power Shift..................................................................................224 Disassemble and Assemble Drive Shaft—Power Shift................................................................224 Remove MFWD Output Shaft—Power Shift............................................................................226 Disassemble MFWD Shaft—Power Shift..............................................................................228 Assemble MFWD Shaft—Power Shift.................................................................................230 Remove Oil Suction Tube—Power Shift.............................................................................232 Remove and Install Oil Supply Tubes—Power Shift.................................................................233 Install Oil Suction Tube—Power Shift............................................................................234 Install MFWD Shaft to Assemble Transmission—Power Shift ........................................................234 Install Drive Shaft—Power Shift.................................................................................235 Install Clutch Packs—Power Shift................................................................................236 Assemble Converter Side of Case—Power Shift.....................................................................237 Install Outer Components to Assemble Transmission—Power Shift...................................................241 Hydraulic System....................................................................................................247 Other Material..................................................................................................247 Specifications..................................................................................................247 Remove and Install Control Valve—Manual Shift...................................................................248 Disassemble and Assemble Control Valve—Manual Shift.............................................................248 Remove and Install Transmission Charge Pump—Manual Shift........................................................257 Remove and Install Transmission Charge Pump—Power Shift.........................................................258 Disassemble and Assemble Transmission Charge Pump—Manual Shift and Power Shift..................................258 Remove and Install Manifold Plate and Solenoids—Manual Shift....................................................262 Remove and Install Control Valve—Power Shift....................................................................264 Disassemble and Assemble Control Valve—Power Shift..............................................................265 Remove and Install Shift Valve—Power Shift......................................................................274 Disassemble and Assemble Shift Valve—Power Shift................................................................275 Remove and Install Manifold Plate and Solenoids—Power Shift.....................................................280 Engine..................................................................................................................283 Removal and Installation............................................................................................285 POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines........................................................285 Essential Tools.................................................................................................285 Specifications..................................................................................................286 Remove and Install Engine.......................................................................................286 Engine Auxiliary Systems................................................................................................297 Cold Weather Starting Aid...........................................................................................299 Specifications..................................................................................................299 Remove and Install Coolant Heater...............................................................................299 Remove and Install Starting Aid Nozzle..........................................................................300 Remove and Install Starting Aid Solenoid (S.N. —882699).........................................................302 Remove and Install Starting Aid Solenoid (S.N. 882700— )........................................................303 Cooling Systems.....................................................................................................305 Service Equipment and Tools.....................................................................................305 Specifications..................................................................................................305 Remove and Install Fan..........................................................................................305 Remove and Install Fan Belt.....................................................................................306 Remove and Install Radiator (S.N. —882699)......................................................................307 Remove and Install Radiator (S.N. 882700— ).....................................................................309 Speed Controls......................................................................................................311 Disassemble and Assemble Speed Control Linkage—With Speed Control Knob (S.N. —872334)...........................311 Disassemble and Assemble Speed Control Linkage—With Speed Control Knob (S.N. 872335—882699).....................313 Disassemble and Assemble Speed Control Linkage—Without Speed Control Knob (S.N. 840038—882699)..................315 Disassemble and Assemble Speed Control Linkage (S.N. 882700—)...................................................317 Intake System.......................................................................................................319 Special or Essential Tools......................................................................................319 Service Equipment and Tools.....................................................................................319 Specifications..................................................................................................319 Remove and Install Air Cleaner..................................................................................320 Air Intake System Leakage Test..................................................................................321 Exhaust System......................................................................................................323 Remove and Install Muffler (S.N. —882699).......................................................................323 Remove and Install Muffler (S.N. 882700— )......................................................................324 External Fuel Supply System.........................................................................................325 Other Material..................................................................................................325 Specifications..................................................................................................325 Remove and Install Fuel Tank....................................................................................326 Torque Converter........................................................................................................329 Turbine, Gears and Shaft............................................................................................331 Remove and Install Torque Converter.............................................................................331 Disassemble and Assemble Torque Converter.......................................................................331 Steering System.........................................................................................................333 Hydraulic System....................................................................................................335 Steering Cylinder Repair For Front Wheel Drive Axles—AS and MS Series...........................................335 Service Equipment and Tools.....................................................................................335 Other Material..................................................................................................335 Specifications..................................................................................................336 Remove and Install Steering Column..............................................................................337 Remove and Install Steering Valve...............................................................................338 Disassemble Steering Valve......................................................................................338 Cross Section of Steering Valve.................................................................................343 Assemble Steering Valve.........................................................................................344 Remove and Install Non-Powered Axle Steering Cylinder...........................................................348 Disassemble Non-Powered Axle Steering Cylinder..................................................................349 Cross Section of Non-Powered Axle Steering Cylinder.............................................................352 Assemble Non-Powered Axle Steering Cylinder.....................................................................352 Remove and Install Steering Cylinder Bushings...................................................................358 Non-Powered Carraro Replacement Axle Steering Cylinder Remove and Install.......................................359 Non-Powered Carraro Replacement Axle Steering Cylinder Disassemble and Assemble.................................360 Remove and Install Priority Valve (S.N. —880053)................................................................361 Remove and Install Priority Valve (S.N. 880054— 883904).........................................................361 Service Brakes..........................................................................................................363 Active Elements.....................................................................................................365 Inspect Service Brakes..........................................................................................365 Remove and Install Brake Disk and Pressure Plate................................................................365 Hydraulic System....................................................................................................367 Other Material..................................................................................................367 Specifications..................................................................................................368 Remove and Install Brake Valve (S.N. —880907)...................................................................369 Remove and Install Brake Valve (S.N. 880908— )..................................................................372 Disassemble and Assemble Brake Valve (S.N. —880907).............................................................374 Disassemble and Assemble Brake Valve (S.N. 880908— )............................................................376 Remove and Install Service Brake Hoses and Fittings (S.N. —880907)..............................................379 Remove and Install Service Brake Hoses and Fittings (S.N. 880908— ).............................................381 Adjust Brake Pedals and Equalizing Valves (S.N. —880907)........................................................382 Bleed Service Brakes (S.N. —880907).............................................................................384 Bleed Service Brakes (S.N. 880908— )............................................................................385 Park Brake..............................................................................................................387 Active Elements.....................................................................................................389 Remove and Install Park Brake...................................................................................389 Hitch Attachments.......................................................................................................391 Hitch, Drawbar and Weights..........................................................................................393 Remove and Install Counterweights and Drawbar...................................................................393 Three-Point Hitch...................................................................................................395 Remove, Disassemble, Assemble, and Install Three-Point Hitch(S.N. —880053)......................................395 Remove, Disassemble, Assemble, and Install Three-Point Hitch(S.N. 880054— ).....................................397 Three-Point Hitch Shim Requirements (S.N. —880053)..............................................................399 Upper Lift Arm Mount, Left and Right Side, Shimming (S.N. —880053)..............................................400 Lift Cylinder Mount, Rod End, Shimming (S.N. —880053)...........................................................400 Upper Lift Arm, Vertical Link Mount, Shimming (S.N. —880053)....................................................401 Upper Lift Arm, Tilt Cylinder Mount, Shimming (S.N. —880053)....................................................401 Draft Link, Vertical Link Mount, Shimming (S.N. —880053)........................................................401 Draft Link, Tilt Cylinder Mount, Shimming (S.N. —880053)........................................................402 Pitch Cylinder Mount, Shimming (S.N. —880053)...................................................................402 Draft Link Mount, Left and Right Side, Shimming (S.N. —880053)..................................................402 Frames, Chassis or Supporting Structure.................................................................................403 Frame Installation..................................................................................................405 Essential Tools.................................................................................................405 Specifications..................................................................................................405 Welding Repair of Major Structures..............................................................................405 Remove and Install RIVNUTRIVNUT is a registered trademark of The BF Goodrich Co.® (KREMNUT) Fasteners...........406 Operator's Station......................................................................................................409 Removal and Installation............................................................................................411 Service Equipment and Tools.....................................................................................411 Specifications..................................................................................................411 Remove and Install ROPS/FOPS....................................................................................411 Seat and Seat Belt..................................................................................................413 Other Material..................................................................................................413 Specifications..................................................................................................413 Disassemble and Assemble Standard Seat, Belt, and Arm Rest (S.N. —843070).......................................414 Disassemble and Assemble Standard Seat, Belt, and Arm Rest(S.N. 843071— ).......................................416 Disassemble and Assemble Seat, Adjuster, and Swivel Pedestal....................................................417 Remove and Install Seat Belts for Suspension Seat...............................................................418 Disassemble and Assemble Swivel Pedestal........................................................................420 Sheet Metal and Styling.................................................................................................423 Hood and Engine Enclosure...........................................................................................425 Remove and Install Hood (S.N. —882699)..........................................................................425 Remove and Install Hood (S.N. 882700— ).........................................................................426 Miscellaneous Shields...............................................................................................427 Remove and Install Engine Side Shields (S.N. —848458)...........................................................427 Remove and Install Engine Side Shields (S.N. 848459—882699).....................................................428 Disassemble and Assemble Battery Box............................................................................429 Grille and Cowl.....................................................................................................431 Remove and Install Grille and Cowl (S.N. —882699)...............................................................431 Remove and Install Grille and Cowl (S.N. 882700— )..............................................................433 Fenders.............................................................................................................435 Remove and Install Fenders......................................................................................435 Safety, Convenience, and Miscellaneous..................................................................................437 Horn and Warning Devices............................................................................................439 Remove and Install Horn.........................................................................................439 Remove and Install Backup Alarm.................................................................................440 Adjust Backup Alarm Volume (S.N. —882699).......................................................................440 Main Hydraulic System...................................................................................................441 Hydraulic System....................................................................................................443 Other Material..................................................................................................443 Specifications..................................................................................................444 Specifications..................................................................................................444 Remove and Install Hydraulic Pump (S.N. —880053)................................................................445 Remove and Install Hydraulic Pump with Priority Valve (S.N. 880054—883904)......................................447 Remove and Install Hydraulic Pump (S.N. 883905— )...............................................................449 Disassemble, Inspect, and Assemble Hydraulic Pump (S.N. —880053)................................................450 Disassemble and Assemble Hydraulic Pump with Priority Valve (S.N. 880054—883904)................................452 Disassemble and Assemble Hydraulic Pump (S.N. 883905— ).........................................................455 Remove and Install Priority Valve (S.N. —880053)................................................................458 Disassemble and Assemble Priority Valve (S.N. —880053)..........................................................459 Remove and Install Hydraulic Filter (S.N —883904)...............................................................461 Remove and Install Hydraulic Filter (S.N 883905— )..............................................................462 Remove and Install Reservoir (S.N. —883904).....................................................................464 Remove and Install Reservoir (S.N 883905— ).....................................................................466 Remove and Install Hydraulic Oil Cooler (S.N. —882699)..........................................................468 Remove and Install Hydraulic Oil Cooler (S.N. 882700— ).........................................................469 Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy....................................................471 Loader..................................................................................................................474 Loader..............................................................................................................475 Specifications..................................................................................................475 Remove Loader...................................................................................................475 Install Loader..................................................................................................477 Bucket..............................................................................................................479 Remove and Install Loader Bucket................................................................................479 Welded Bucket Cutting Edges, Replace............................................................................479 Cracked Cutting Edge, Repair....................................................................................480 Remove and Install Cutting Edge.................................................................................480 Frames..............................................................................................................485 Specifications..................................................................................................485 Remove and Install Bucket Cylinder Linkage......................................................................485 Hydraulic System....................................................................................................487 Boom and Multi-Purpose Bucket Cylinder Repair—120 Series........................................................487 Other Material..................................................................................................487 Specifications..................................................................................................488 Remove and Install Control Valve (S.N. —882699).................................................................489 Control Valve Remove and Install (S.N. 882700—883904)...........................................................493 Control Valve—Disassemble and Assemble (S.N —883904)...........................................................494 Loader Control Valve—Loader Remove and Replace Relief Valves (S.N. —883904).....................................495 Boom Lower Anti-Cavitation Valve with Lift Check—Disassemble and Assemble (S.N. —883904)........................496 Bucket Curl Circuit Relief Valve with Load Check—Disassemble and Assemble (S.N. —883904)........................496 Boom Raise Plug with Load Check—Disassemble and Assemble (S.N. —883904)........................................497 Bucket Dump Circuit Relief Valve with Anti-Cavitation and Load Check—Disassemble and Assemble (S.N. —883904)....497 System Relief Valve—Disassemble and Assemble (S.N. —883904)....................................................498 Control Valve—Remove and Install (S.N. 883905— )................................................................498 Control Valve—Remove and Replace Relief Valves (S.N. 883905— )..................................................501 Anti-Cavitation Check Valve—Disassemble and Assemble (S.N. 883905— )............................................502 Relief Valve—Disassemble and Assemble (S.N. 883905— )...........................................................503 Relief Valve with Anti-Cavitation—Disassemble and Assemble (S.N. 883905— )......................................503 Control Valve—Disassemble and Assemble (S.N. 883905— )..........................................................504 Loader Control Valve Inlet/Outlet Section—Disassemble and Assemble (S.N. —883904)..............................505 Control Valve Inlet Section—Disassemble and Assemble (S.N. 883905— )............................................506 Disassemble and Assemble V20-Loader Control Valve Bucket Section (S.N. —883904).................................507 Disassemble and Assemble V20-Loader Control Valve Boom Section (S.N. —883904)...................................509 Disassemble and Assemble Hitch Control Valve (S.N. —883904).....................................................512 Disassemble and Assemble V10-Hitch Control Valve Lift Section (S.N. —882699)....................................514 Disassemble and Assemble V10-Hitch Control Valve Lift Section (S.N. 882700— 883904).............................516 Disassemble and Assemble V10-Hitch Control Valve Pitch Section (S.N. —882699)...................................518 Disassemble and Assemble V10-Hitch Control Valve Pitch Section (S.N. 882700—883904).............................520 Disassemble and Assemble V10-Hitch Control Valve Tilt and Auxiliary Section (S.N. —882699)......................522 Disassemble and Assemble V10-Hitch Control Valve Tilt and Auxiliary Section (S.N. 882700— 883904)...............524 Disassemble and Assemble Flow Control Valve Section (S.N. —883904)..............................................525 Priority & Flow Control Valve—Disassemble and Assemble (S.N. 883905— )..........................................526 Auxiliary Section (Loader)—Disassemble and Assemble (S.N. 883905— ).............................................528 Bucket Section—Disassemble and Assemble (S.N. 883905— ).........................................................529 Boom Section—Disassemble and Assemble (S.N. 883905— )...........................................................531 Hitch Lift Section—Disassemble and Assemble (S.N. 883905— ).....................................................533 Hitch Tilt & Auxiliary Sections—Disassemble and Assemble (S.N. 883905— )........................................534 Pitch Section—Disassemble and Assemble (S.N. 883905— )..........................................................535 Disassemble and Assemble Hitch Tilt Cylinder....................................................................536 Disassemble Hitch Lift Cylinder.................................................................................538 Assemble Hitch Lift Cylinder....................................................................................540 Disassemble and Assemble Hitch Pitch Cylinder...................................................................542 Remove and Install Bucket Cylinder..............................................................................544 Remove and Install Loader Boom Cylinders........................................................................545 Disassemble and Assemble Loader Boom Cylinders—120 Series.......................................................545 Disassemble and Assemble Multi-Purpose Bucket Cylinder—120 Series...............................................545 PTO.....................................................................................................................547 Removal and Installation............................................................................................549 Other Material..................................................................................................549 Specifications..................................................................................................549 Remove and Install Hydrostatic PTO Pump Valves..................................................................550 Remove and Install Hydrostatic Charge Pump......................................................................552 Remove and Install Hydrostatic PTO Pump.........................................................................557 Remove and Install Hydrostatic PTO Motor Cooling Bypass Valve...................................................559 Disassemble and Assemble Hydrostatic PTO Motor Cooling Bypass Valve.............................................559 Remove and Install Hydrostatic PTO Filter Manifold..............................................................560 Remove and Install Hydrostatic PTO Oil Cooler (S.N. —882699)....................................................561 Remove and Install Hydrostatic PTO Oil Cooler (S.N. 882700— )...................................................563 Remove and Install Hydrostatic PTO Motor........................................................................565 Remove and Install Hydrostatic PTO Gear Case....................................................................566 Hydrostatic PTO Start-Up Procedure—If Equipped..................................................................567 Hydraulic and PTO Oil Clean-Up Procedure Using Portable Filter Caddy............................................568 Gears, Shafts, and Bearings.........................................................................................569 Other Material..................................................................................................569 Specifications..................................................................................................569 Disassemble and Assemble Hydrostatic PTO Gear Case..............................................................569 Hydraulic System....................................................................................................575 Essential Tools.................................................................................................575 Service Equipment and Tools.....................................................................................575 Other Material..................................................................................................575 Specifications..................................................................................................575 Disassemble and Assemble Control Valve..........................................................................576 Disassemble Hydrostatic PTO Pump................................................................................576 Assemble Hydrostatic PTO Pump...................................................................................587 Disassemble Hydrostatic PTO Motor...............................................................................598 Hydrostatic PTO Motor—Exploded View.............................................................................602 Assemble Hydrostatic PTO Motor..................................................................................603 Dealer Fabricated Tools.................................................................................................607 Dealer Fabricated Tools.............................................................................................609 DFT1101 Cab and ROPS Lift Bracket...............................................................................609 DFT1143 Transmission Support Bracket............................................................................610 DFT1146 Axle Mounting Bracket...................................................................................611 DFT1147 Axle Rolling Torque Bar.................................................................................611 DFT1162 Power Shift Clutch Pack Snap Ring Removal and Installation Tool.........................................612 DFT1163 MFWD Snap Ring Removal and Installation Tool............................................................613 DFT1176 PTO Pump Servo Piston Snap Ring Removal and Installation Tool...........................................613 Page Number................................................................................................................. 5 Section 00.............................................................................................................. 7 Group 0001.......................................................................................................... 9 Section 01.............................................................................................................. 25 Group 0110.......................................................................................................... 27 Section 02.............................................................................................................. 33 Group 0225.......................................................................................................... 35 Group 0230.......................................................................................................... 37 Group 0240.......................................................................................................... 49 Group 0250.......................................................................................................... 53 Section 03..............................................................................................................122 Group 0300..........................................................................................................123 Group 0315..........................................................................................................131 Group 0350..........................................................................................................141 Group 0360..........................................................................................................247 Section 04..............................................................................................................283 Group 0400..........................................................................................................285 Section 05..............................................................................................................297 Group 0505..........................................................................................................299 Group 0510..........................................................................................................305 Group 0515..........................................................................................................311 Group 0520..........................................................................................................319 Group 0530..........................................................................................................323 Group 0560..........................................................................................................325 Section 06..............................................................................................................329 Group 0651..........................................................................................................331 Section 09..............................................................................................................333 Group 0960..........................................................................................................335 Section 10..............................................................................................................363 Group 1011..........................................................................................................365 Group 1060..........................................................................................................367 Section 11..............................................................................................................387 Group 1111..........................................................................................................389 Section 15..............................................................................................................391 Group 1511..........................................................................................................393 Group 1520..........................................................................................................395 Section 17..............................................................................................................403 Group 1740..........................................................................................................405 Section 18..............................................................................................................409 Group 1800..........................................................................................................411 Group 1821..........................................................................................................413 Section 19..............................................................................................................423 Group 1910..........................................................................................................425 Group 1913..........................................................................................................427 Group 1921..........................................................................................................431 Group 1927..........................................................................................................435 Section 20..............................................................................................................437 Group 2004..........................................................................................................439 Section 21..............................................................................................................441 Group 2160..........................................................................................................443 Section 31..............................................................................................................474 Group 3100..........................................................................................................475 Group 3102..........................................................................................................479 Group 3140..........................................................................................................485 Group 3160..........................................................................................................487 Section 40..............................................................................................................547 Group 4000..........................................................................................................549 Group 4051..........................................................................................................569 Group 4060..........................................................................................................575 Section 99..............................................................................................................607 Group 9900..........................................................................................................609
DESCRIPTION:
John Deere 210LE Landscape Loader Repair Technical Manual TM1692 – PDF DOWNLOAD
- This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
- Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
- Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.
- Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
- Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
- Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
S.S 17/02/2025
