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John Deere 210G & 210GLC Excavator Repair Technical Manual TM13351X19 – PDF DOWNLOAD
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Description
John Deere 210G & 210GLC Excavator Repair Technical Manual TM13351X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 210G & 210GLC Excavator Repair Technical Manual TM13351X19 – PDF DOWNLOAD
Language : English
Pages : 432
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 210G & 210GLC Excavator Repair Technical Manual TM13351X19 – PDF DOWNLOAD
Contents....................................................................................................................................0 General Information.....................................................................................................................0 Safety..............................................................................................................................0 Recognize Safety Information....................................................................................................0 Follow Safety Instructions......................................................................................................0 Operate Only If Qualified.......................................................................................................0 Wear Protective Equipment.......................................................................................................0 Avoid Unauthorized Machine Modifications........................................................................................0 Control Pattern Selector—If Equipped............................................................................................0 Add Cab Guarding for Special Uses...............................................................................................0 Inspect Machine.................................................................................................................0 Stay Clear of Moving Parts......................................................................................................0 Avoid High-Pressure Fluids......................................................................................................0 Avoid High-Pressure Oils........................................................................................................0 Work In Ventilated Area.........................................................................................................0 Avoid Static Electricity Risk When Refueling....................................................................................0 Prevent Fires...................................................................................................................0 In Case of Machine Fire.........................................................................................................0 Prevent Battery Explosions......................................................................................................0 Handle Chemical Products Safely.................................................................................................0 Handle Starting Fluid Safely....................................................................................................0 Decommissioning — Proper Recycling and Disposal of Fluids and Components........................................................0 Exhaust Filter Ash Handling and Disposal........................................................................................0 Prepare for Emergencies.........................................................................................................0 Clean Debris from Machine.......................................................................................................0 Use Steps and Handholds Correctly...............................................................................................0 Start Only From Operator's Seat.................................................................................................0 Use and Maintain Seat Belt......................................................................................................0 Prevent Unintended Machine Movement.............................................................................................0 Avoid Work Site Hazards.........................................................................................................0 Keep Riders Off Machine.........................................................................................................0 Avoid Backover Accidents........................................................................................................0 Inspect and Maintain ROPS.......................................................................................................0 Avoid Machine Tip Over..........................................................................................................0 Use Special Care When Lifting Objects...........................................................................................0 Travel Safely...................................................................................................................0 Prevent Acid Burns..............................................................................................................0 Add and Operate Attachments Safely..............................................................................................0 Park and Prepare for Service Safely.............................................................................................0 Service Cooling System Safely...................................................................................................0 Remove Paint Before Welding or Heating..........................................................................................0 Make Welding Repairs Safely.....................................................................................................0 Drive Metal Pins Safely.........................................................................................................0 Clean Exhaust Filter Safely.....................................................................................................0 Torque Values.......................................................................................................................0 Metric Bolt and Cap Screw Torque Values.........................................................................................0 Additional Metric Cap Screw Torque Values.......................................................................................0 Unified Inch Bolt and Cap Screw Torque Values...................................................................................0 Service Recommendations for 37° Flare and 30° Cone Seat Connectors..............................................................0 Service Recommendations for O-Ring Boss Fittings................................................................................0 Service Recommendations for Flared Connections—Straight or Tapered Threads......................................................0 Service Recommendations for Flat Face O-Ring Seal Fittings......................................................................0 O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators.....................................................0 O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations..........................0 O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations........................0 O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations............................0 Service Recommendations for Metric Series Four Bolt Flange Fitting..............................................................0 Service Recommendations For Inch Series Four Bolt Flange Fittings...............................................................0 Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations..................................................0 Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings..........................................................0 Service Recommendations For O-Ring Boss Fittings With Shoulder..................................................................0 Metric 24° O-Ring Seal DIN 20078 Service Recommendations........................................................................0 Tracks..................................................................................................................................0 Track System........................................................................................................................0 Track Roller Remove and Install.................................................................................................0 Track Roller Disassemble and Assemble...........................................................................................0 Track Roller Pressure Test......................................................................................................0 Track Carrier Roller Remove and Install.........................................................................................0 Metal Face Seals Repair.........................................................................................................0 Track Shoe Remove and Install...................................................................................................0 Track Chain Remove and Install..................................................................................................0 Track Chain Disassemble and Assemble............................................................................................0 Track Chain Repair to Replace Broken Part.......................................................................................0 Sprocket Remove and Install.....................................................................................................0 Front Idler Remove and Install..................................................................................................0 Front Idler Disassemble and Assemble............................................................................................0 Track Adjuster and Recoil Spring Remove and Install.............................................................................0 Track Adjuster and Recoil Spring Disassemble and Assemble.......................................................................0 Axles, Differentials, and Suspension Systems............................................................................................0 Axle Shaft, Bearings, and Reduction Gears...........................................................................................0 Travel Gear Case Remove and Install.............................................................................................0 Travel Gear Case Disassemble and Assemble.......................................................................................0 Hydraulic System....................................................................................................................0 Travel Motor and Park Brake Remove and Install..................................................................................0 Travel Motor and Park Brake Disassemble and Assemble............................................................................0 Park Brake Valve Disassemble and Assemble.......................................................................................0 Travel Motor and Park Brake Start-Up Procedure..................................................................................0 Engine..................................................................................................................................0 Removal and Installation............................................................................................................0 Engine Remove...................................................................................................................0 Engine Install..................................................................................................................0 Engine Auxiliary System.................................................................................................................0 Cooling Systems.....................................................................................................................0 Radiator Remove and Install.....................................................................................................0 Hydraulic Oil Cooler Remove and Install.........................................................................................0 Charge Air Cooler Remove and Install............................................................................................0 Fuel Cooler Remove and Install..................................................................................................0 Cooling Package Remove and Install..............................................................................................0 Fan and Fan Guard Remove and Install............................................................................................0 Coolant Surge Tank Remove and Install...........................................................................................0 External Exhaust Systems............................................................................................................0 Exhaust Tube Remove and Install.................................................................................................0 JDG11340 Bellows Alignment Fixture..............................................................................................0 Exhaust Bellows Alignment Procedure.............................................................................................0 Diesel Particulate Filter (DPF) Remove and Install..............................................................................0 Diesel Oxidation Catalyst (DOC) Remove and Install..............................................................................0 Selective Catalyst Reduction (SCR) Remove and Install...........................................................................0 Exhaust Aftertreatment Assembly Remove and Install..............................................................................0 Diesel Exhaust Fluid (DEF) Tank Remove and Install..............................................................................0 Diesel Exhaust Fluid (DEF) Tank Header Remove and Install.......................................................................0 Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble.................................................................0 Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure..............................................................................0 Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install.......................................................................0 Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...................................................................0 Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install................................................................0 External Fuel Supply Systems........................................................................................................0 Fuel Tank Remove and Install....................................................................................................0 Damper Drive (Flex Coupling)............................................................................................................0 Elements............................................................................................................................0 Damper Drive (Flex Coupling) Remove and Install.................................................................................0 Frame or Supporting Structure...........................................................................................................0 Frame Installation..................................................................................................................0 Welding on Machine..............................................................................................................0 Chassis Weights.....................................................................................................................0 Counterweight Remove and Install................................................................................................0 Operator's Station......................................................................................................................0 Removal and Installation............................................................................................................0 Cab Remove and Install..........................................................................................................0 Operator Enclosure..................................................................................................................0 Windshield Remove and Install...................................................................................................0 Windshield Disassemble and Assemble.............................................................................................0 Sliding Windows Remove and Install..............................................................................................0 Windowpanes Remove and Install..................................................................................................0 Windowpane Dimensions...........................................................................................................0 Seat and Seat Belt..................................................................................................................0 Seat Remove and Install.........................................................................................................0 Seat Belt Remove and Install....................................................................................................0 Mechanical Suspension Seat Disassemble and Assemble.............................................................................0 Air Suspension Seat Disassemble and Assemble....................................................................................0 Heating and Air Conditioning........................................................................................................0 R134a Refrigerant Cautions and Proper Handling..................................................................................0 R134a Refrigerant Oil Information...............................................................................................0 R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure..............................................0 Recover R134a Refrigerant.......................................................................................................0 Flush and Purge Air Conditioning System.........................................................................................0 Evacuate R134a System...........................................................................................................0 Charge R134a System.............................................................................................................0 Air Conditioner Compressor Remove and Install...................................................................................0 Condenser Remove and Install....................................................................................................0 Heater and Air Conditioner Remove and Install...................................................................................0 Receiver-Dryer Remove and Install...............................................................................................0 Sheet Metal and Styling.................................................................................................................0 Hood or Engine Enclosure............................................................................................................0 Hood and Engine Side Shields Remove and Install.................................................................................0 Excavator...............................................................................................................................0 Buckets.............................................................................................................................0 Bucket Remove and Install.......................................................................................................0 Adjust Bucket Pivot End Play....................................................................................................0 Bucket Pin-Up Data..............................................................................................................0 Frames..............................................................................................................................0 Bucket Links Remove and Install.................................................................................................0 Arm Remove and Install..........................................................................................................0 Boom Remove and Install.........................................................................................................0 Inspect Pins, Bushings, and Bosses—Front Attachment.............................................................................0 Bushings and Seal Remove and Install............................................................................................0 Hydraulic System....................................................................................................................0 Apply Vacuum to Hydraulic Oil Tank..............................................................................................0 Pump 1 and 2 Remove and Install.................................................................................................0 Pump 1 and 2 Disassemble and Assemble...........................................................................................0 Pump 1 and 2 Inspection.........................................................................................................0 Pump 1 and 2 Start-Up Procedure.................................................................................................0 Pump 1 and 2 Regulator Remove and Install.......................................................................................0 Pump 1 and 2 Regulator Disassemble and Assemble.................................................................................0 Pilot Pump Remove and Install...................................................................................................0 Pilot Pump Disassemble and Assemble.............................................................................................0 Pilot Pressure Regulating Valve and Filter Remove and Install...................................................................0 Pilot Pressure Regulating Valve and Filter Disassemble and Assemble.............................................................0 Pilot Shutoff Solenoid Valve Remove and Install.................................................................................0 Pilot Shutoff Solenoid Valve Disassemble and Assemble...........................................................................0 Fan Drive Pump Remove and Install...............................................................................................0 Fan Drive Motor Remove and Install..............................................................................................0 Fan Drive Motor Solenoid Valves Remove and Install..............................................................................0 Solenoid Valve Remove and Install—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves..........0 Solenoid Valve Disassemble and Assemble—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves....0 Pilot Valve (Left and Right) Remove and Install.................................................................................0 Pilot Valve (Left and Right) Disassemble and Assemble...........................................................................0 Travel Pilot Valve Remove and Install...........................................................................................0 Travel Pilot Valve Disassemble and Assemble.....................................................................................0 Pilot Signal Manifold Remove and Install........................................................................................0 Pilot Signal Manifold Disassemble and Assemble..................................................................................0 Control Valve Remove and Install................................................................................................0 Control Valve Halves Disassemble and Assemble...................................................................................0 Control Valve (5-Spool) Disassemble and Assemble................................................................................0 Control Valve (4-Spool) Disassemble and Assemble................................................................................0 Hydraulic Oil Tank Remove and Install...........................................................................................0 Restriction Valve Remove and Install............................................................................................0 Hydraulic Oil Cooler Bypass Valve Remove and Install............................................................................0 Boom Cylinder Remove and Install................................................................................................0 Boom Cylinder Disassemble and Assemble..........................................................................................0 Arm Cylinder Remove and Install.................................................................................................0 Arm Cylinder Disassemble and Assemble...........................................................................................0 Bucket Cylinder Remove and Install..............................................................................................0 Bucket Cylinder Disassemble and Assemble........................................................................................0 Hydraulic Cylinder Bleed Procedure..............................................................................................0 Swing or Pivot System...................................................................................................................0 Mechanical Drive Elements...........................................................................................................0 Swing Gear Case Remove and Install..............................................................................................0 Swing Gear Case Disassemble and Assemble........................................................................................0 Swing Gear Case Start-Up Procedure..............................................................................................0 Upperstructure Remove and Install...............................................................................................0 Swing Bearing Remove and Install................................................................................................0 Swing Bearing Disassemble and Assemble..........................................................................................0 Swing Bearing Upper Seal Install................................................................................................0 Swing Bearing Lower Seal Install................................................................................................0 Hydraulic System....................................................................................................................0 Center Joint Remove and Install.................................................................................................0 Center Joint Disassemble and Assemble...........................................................................................0 Center Joint Air Test...........................................................................................................0 Swing Motor and Park Brake Remove and Install...................................................................................0 Swing Motor and Park Brake Disassemble..........................................................................................0 Swing Motor and Park Brake Inspection...........................................................................................0 Swing Motor and Park Brake Assemble.............................................................................................0 Swing Motor and Park Brake Start-Up Procedure...................................................................................0 Crossover Relief Valve and Make-Up Check Valve Remove and Install...............................................................0 Make-Up Check Valve Disassemble and Assemble....................................................................................0 Dealer Fabricated Tools.................................................................................................................0 Dealer Fabricated Tools.............................................................................................................0 DF1063 Lift Bracket.............................................................................................................0 ST4920 Track Recoil Spring Disassembly and Assembly Tool........................................................................0 DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool.................................................................0 DFT1110 Spacer..................................................................................................................0 DFT1130 Adapter.................................................................................................................0 DFT1109 Holding Bar.............................................................................................................0 DFT1119 Pump Support............................................................................................................0 DFT1351 Swing Gear Case Nut Spanner Wrench......................................................................................0 Center Joint (Rotary Manifold) Lifting Tool.....................................................................................0 DFT1036A Travel Gear Case Nut Wrench............................................................................................0 Page Number.................................................................................................................................0 Section 00..............................................................................................................................0 Group 0001..........................................................................................................................0 Group 0003..........................................................................................................................0 Section 01..............................................................................................................................0 Group 0130..........................................................................................................................0 Section 02..............................................................................................................................0 Group 0250..........................................................................................................................0 Group 0260..........................................................................................................................0 Section 04..............................................................................................................................0 Group 0400..........................................................................................................................0 Section 05..............................................................................................................................0 Group 0510..........................................................................................................................0 Group 0530..........................................................................................................................0 Group 0560..........................................................................................................................0 Section 07..............................................................................................................................0 Group 0752..........................................................................................................................0 Section 17..............................................................................................................................0 Group 1740..........................................................................................................................0 Group 1749..........................................................................................................................0 Section 18..............................................................................................................................0 Group 1800..........................................................................................................................0 Group 1810..........................................................................................................................0 Group 1821..........................................................................................................................0 Group 1830..........................................................................................................................0 Section 19..............................................................................................................................0 Group 1910..........................................................................................................................0 Section 33..............................................................................................................................0 Group 3302..........................................................................................................................0 Group 3340..........................................................................................................................0 Group 3360..........................................................................................................................0 Section 43..............................................................................................................................0 Group 4350..........................................................................................................................0 Group 4360..........................................................................................................................0 Section 99..............................................................................................................................0 Group 9900..........................................................................................................................0
DESCRIPTION:
John Deere 210G & 210GLC Excavator Repair Technical Manual TM13351X19 – PDF DOWNLOAD
- This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
- Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
- Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and test sections help to quickly identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
- Technical manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
- Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
S.S 16/02/2025
