John Deere 200D and 200DLC Excavator OPERATOR’S MANUAL OMT226908 – PDF DOWNLOAD

Description

John Deere 200D and 200DLC Excavator OPERATOR’S MANUAL OMT226908 – PDF DOWNLOAD

FILE DETAILS:

John Deere 200D and 200DLC Excavator OPERATOR’S MANUAL OMT226908 – PDF DOWNLOAD

Language : English
Pages :226
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

John Deere 200D and 200DLC Excavator OPERATOR’S MANUAL OMT226908 – PDF DOWNLOAD

• carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your authorized dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench. RIGHTHAND AND LEFTHAND sides are determined by facing in the direction of forward travel.
• WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers Section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.

TABLE OF CONTENTS:

John Deere 200D and 200DLC Excavator OPERATOR’S MANUAL OMT226908 – PDF DOWNLOAD

Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Work In Ventilated Area 13
Prevent Fires 13
Clean Debris from Machine 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Dispose of Waste Properly 15
Prepare for Emergencies 15
Safety—Operating Precautions 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 17
Keep Riders Off Machine 18
Avoid Backover Accidents 18
Avoid Machine Tip Over 19
Use Special Care When Lifting Objects 19
Add and Operate Attachments Safely 20
Prevent Unintended Detonation of Explosive Devices 20
Safety—Maintenance Precautions 21
Park and Prepare for Service Safely 21
Service Cooling System Safely 21
Remove Paint Before Welding or Heating 21
Make Welding Repairs Safely 22
Drive Metal Pins Safely 22
Safety—Safety Signs 23
Replace Safety Signs 23
Safety Signs 23
Safety Signs Installed in Cab—Hydraulic Coupler (If Equipped) 24
Safety Signs Installed on Hydraulic Coupler—Hydraulic Coupler (I 25
Operation—Operator’s Station 28
Pedals, Levers, and Panels 28
Front Switch Panel 28
Front Switch Panel Functions 29
Rear Panel 30
Horn 30
Power Dig Button 31
Pilot Shutoff Lever 31
Left Console 31
Travel Alarm and Travel Alarm Cancel Switch 32
Seat Heater Switch—If Equipped 33
Reversing Cooling Fan Switch—If Equipped 33
Cab Heater and Air Conditioner 34
Selecting Display Between Celsius and Fahrenheit 36
Operating the AM/FM Radio 36
Secondary Exit Tool 37
Opening Upper Front (Secondary Exit) Window 37
Removing and Storing the Lower Front Window 37
Opening Cab Door Window 38
Opening and Closing the Polycarbonate Type Roof Exit Cover 38
Adjusting the Mechanical Suspension Seat 39
Adjusting the Air Suspension Seat—If Equipped 39
Adjusting Pilot Control Lever Console Height 40
Operation—Monitor Operation 41
Monitor 41
Monitor Functions 41
Monitor Start-Up 42
Main Menu 43
Time Set Menu 44
Selecting an Attachment From Default Screen 44
Selecting an Attachment From Main Menu 45
Attachment Specification Screen 46
Pump 2 Flow Rate Adjustment 47
Displaying Operating Conditions 48
Maintenance Settings 49
Screen Display When Scheduled Maintenance is Due 52
Fuel Rate Display/No Display 54
Language Settings 54
Alarm Occurrence Screen 56
Operation—Operating the Machine 60
Before Starting Work 60
Operator’s Daily Machine Check Before Starting 60
Engine Break-In Period 60
Starting Engine 61
Cold Weather Start Aid—If Equipped 63
Cold Weather Warm-Up 63
Travel Pedals and Levers 64
Locking the Hydraulic Coupler to the Attachment 66
Unlocking the Hydraulic Coupler From the Attachment 67
Control Lever Pattern Operation 67
Mechanical Control Lever Pattern Selector—If Equipped 68
Control Lever Pattern Conversion 69
Operating In Water and Mud 70
Driving Up a Steep or Slippery Slope 71
Lifting 71
Lower Boom With Engine Stopped 71
Parking the Machine 72
Loading and Unloading for Transport 73
Towing Machine 74
Lifting Machine 75
Maintenance—Machine 76
Diesel Fuel 76
Lubricity of Diesel Fuel 76
Handling and Storing Diesel Fuel 76
Biodiesel Fuel 77
Low Sulfur Diesel Fuel Conditioner 78
Testing Diesel Fuel 79
Minimizing the Effect of Cold Weather on Diesel Engines 79
Alternative and Synthetic Lubricants 80
Diesel Engine Oil—Stage II Engine 81
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 82
Diesel Engine Oil—Tier 3/Stage IIIA Engine 83
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage IIIA 84
Hydraulic Oil 85
Swing Gear Case and Travel Gear Case Oils 86
Pump Gear Case Oil 87
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bea 87
Heavy Duty Diesel Engine Coolant 88
Drain Intervals for Diesel Engine Coolant 89
John Deere COOL-GARD™ II COOLANT EXTENDER 90
Supplemental Coolant Additives 90
Operating in Warm Temperature Climates 91
Additional Information About Diesel Engine Coolants and John Dee 91
Testing Diesel Engine Coolant 92
Maintenance—Periodic Maintenance 94
Service Machine at Specified Intervals 94
Check the Hour Meter Regularly 94
Engine Identification 94
Prepare Machine for Maintenance 95
Open Access Doors for Service 95
Open Engine Cover for Service 96
Fuel Tank 96
Hydraulic Breaker and Crusher Attachments 96
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 97
Periodic Maintenance Schedule 97
Maintenance—As Required101
Remove and Clean Fuel Tank Inlet Screen101
Check Windshield Washer Fluid101
Drain Water and Sediment from Fuel Tank Sump101
Drain Water Separator Filter101
Check and Clean Air Cleaner Dust Unloader Valve102
Check and Adjust Track Sag102
Check Coolant103
Draining Auxiliary Fuel Filter/Water Separator—If Equipped105
Maintenance—10 Hours or Daily106
Check Engine Oil Level106
Check Engine Coolant Level106
Check Hydraulic System Oil Level107
Grease Hydraulic Coupler—If Equipped107
Maintenance—Initial Service—50 Hours109
Inspect and Re-Torque Track Hardware109
Maintenance—Every 50 Hours or Weekly110
Drain Water and Sediment from Fuel Tank Sump110
Drain Water Separator Filter110
Maintenance—Every 100 Hours111
Grease Working Tool Pivots111
Maintenance—Initial Service—250 Hours112
Drain and Refill Engine Break-In Oil and Replace Filter112
Maintenance—Every 250 Hours113
Check and Adjust A/C Belt113
Check Swing Gear Case Oil Level113
Drain Hydraulic Oil Tank Sump113
Check Pump Drive Gear Case Oil Level114
Check Battery Electrolyte Level and Terminals114
Check Travel Gear Case Oil Level116
Clean Primary Air Cleaner Element118
Take Engine Oil Sample118
Inspect and Re-Torque Track Hardware118
Maintenance—Every 500 Hours120
Grease Front End Pin Joints120
Grease Swing Bearing120
Grease Swing Bearing Gear121
Replace Water Separator Filter122
Replace Final Fuel Filter122
Replacing Auxiliary Fuel Filter/Water Separator—If Equipped123
Drain and Refill Engine Oil and Replace Filter124
Check Air Intake Hoses124
Clean Cab Fresh Air and Cab Recirculation Air Filters124
Take Fluid Samples125
Maintenance—Every 1000 Hours126
Drain and Refill Swing Gear Case Oil126
Replace Hydraulic Oil Tank Filter126
Replace Pilot Oil Filter127
Inspect Serpentine Belt128
Drain and Refill Pump Drive Gear Case Oil129
Clean Engine Crankcase Vent Tube130
Replace Air Cleaner Elements130
Replace Air Cleaner Dust Valve131
Check Coolant131
Maintenance—Every 2000 Hours132
Check and Adjust Engine Valve Lash132
Drain and Refill Travel Gear Case Oil132
Maintenance—Every 4000 Hours133
Replace Engine Crankshaft Dampener133
Maintenance—Every 5000 Hours134
Drain and Refill Hydraulic System Oil134
Replace Hydraulic Tank Vent Cap Filter136
Maintenance—Every 6000 Hours138
Drain Cooling System138
Cooling System Fill and Deaeration Procedure139
Miscellaneous—Machine140
Bleed Fuel System140
Cleaning Radiator, Oil Cooler, Charge Air Cooler, A/C Condenser,141
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel141
Do Not Service Control Valves, Cylinders, Pumps, or Motors141
Precautions for Alternator and Regulator142
Handling, Checking, and Servicing Batteries Carefully142
Using Battery Charger144
Using Booster Batteries—24-Volt System144
Replacing Batteries145
Fluid Sampling Test Ports—If Equipped145
Welding On Machine146
Clean the Machine Regularly146
Adding 12—Volt Accessories146
JDLink™ Machine Monitoring System (MMS)—If Equipped147
JDLink™ Machine Monitoring System (MMS) Direct Laptop Connection147
Replacing Fuses147
Replacing Bucket Teeth150
Replacing Bucket Tooth Tip—Heavy-Duty Bucket151
Removing the Bucket152
Track Sag General Information152
Unified Inch Bolt and Screw Torque Values153
Metric Bolt and Screw Torque Values153
Miscellaneous—Operational Checkout155
Operational Checkout155
Diagnostic Trouble Codes Check155
Operational Checks—Key Switch OFF, Engine OFF Checks155
Operational Checks—Key Switch ON, Engine OFF Checks156
Operational Checks—Key Switch ON, Engine ON Checks161
Miscellaneous—Troubleshooting186
Using Troubleshooting Charts186
Engine186
Electrical System189
Hydraulic System191
Miscellaneous—Storage194
Prepare Machine for Storage194
Monthly Storage Procedure194
Miscellaneous—Machine Numbers196
Record Product Identification Number (PIN)196
Record Engine Serial Number196
Record Travel Motor Serial Numbers196
Record Swing Motor Serial Number197
Record Hydraulic Pump Serial Number197
Hydraulic Coupler Serial Number (If Equipped)197
Keep Proof of Ownership198
Keep Machines Secure198
Miscellaneous—Specifications200
200D and 200DLC Stage II Engine Specifications200
200D and 200DLC Tier 3/Stage IIIA Engine Specifications200
Drain and Refill Capacities200
Machine Specifications201
Working Ranges203
Lift Capacity—Arm: 241 m (7 ft 11 in), Shoe: 600 mm (24 in)206
Lift Capacity—Arm: 291 m (9 ft 7 in), Shoe: 600 mm (24 in)208
Lift Capacity—Arm: 241 m (7 ft 11 in), Shoe: 700 mm (28 in)210
Lift Capacity—Arm: 291 m (9 ft 7 in), Shoe: 700 mm (28 in)212
Lift Capacity—Arm: 241 m (7 ft 11 in), Shoe: 800 mm (32 in)214
Lift Capacity—Arm: 291 m (9 ft 7 in), Shoe: 800 mm (32 in)216
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 17
Section 1-4 21
Section 1-5 23
Section 2-1 28
Section 2-2 41
Section 2-3 60
Section 3-1 76
Section 3-2 94
Section 3-3101
Section 3-4106
Section 3-5109
Section 3-6110
Section 3-7111
Section 3-8112
Section 3-9113
Section 3-10120
Section 3-11126
Section 3-12132
Section 3-13133
Section 3-14134
Section 3-15138
Section 4-1140
Section 4-2155
Section 4-3186
Section 4-4194
Section 4-5196
Section 4-6200

S.M 6/1/25