John Deere 1910E Tier 3 CTL Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1910E Tier 3 CTL Forwarder Operator’s Manual – PDF DOWNLOAD
P/N: F075026_80
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910E T3
Series: E SERIES
Serial: WJ1910E001465-
Description: Operator’s instructions for machines equipped with Gen II Rotating and Levelling Cabin.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1910E Tier 3 CTL Forwarder Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
ROPS levels 21
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 28
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 29
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 31
Driving/Transporting on Public Roads 31
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Tilt Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin non-text safety decals 47
Machine non-text safety decals 47
Machine text safety decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
First 250 hours maintenance 49
Periodic Maintenance 50
Machine systems and components 51
Rotating and leveling cabin 51
Operator’s seat – comfort 52
Cabin tilt mechanism 53
Tires 54
Tracks, anti-slip chains and wheel ballasting 55
Tracks in winter conditions 56
Track recommendations for winter 56
Electric system 57
Batteries 58
Main switch panel 59
Power outlets 60
Fuses and relays 61
Battery center tab fuse 62
Engine room fuses 63
Engine room relays 65
Cabin fuses 66
Cabin relays 68
Wiring harness fuses and relays 69
Machine control system 70
XL4 PC (High Spec) 71
XM2+, XM2 and XM PC 72
Cabin controller (CAB) 72
Engine Control Unit 73
Tier 3 Engine sensors (9 0L) 74
Engine sensors 1/4 75
Engine sensors 2/4 76
Engine sensors 3/4 77
Engine sensors 4/4 78
Sensors, air intake system and coolant 79
Sensors, ambient temperature 79
Sensors, hydraulic oil tank 80
Sensors, transmission 81
Sensors, brake system 82
Sensors, fuel tank 82
Sensors, frame 83
Sensors, drive pedal 83
Sensors, boom 84
Sensors, cabin 85
Sensors, work hydraulics 86
Bulbs 86
Grounding points, frame 87
Grounding points, R&L cabin – Gen II 88
Telematics components 89
MTG module 90
Antennas 90
Optional equipment 90
Central greasing system 91
Safety instructions 91
Front frame 1 92
Front frame 2 93
Middle joint and rear frame 94
Cabin levelling 95
Boom 96
Dispenser on boom base 97
Dispenser on boom pillar 97
Dispenser on jib boom 98
Intelligent Boom Control (IBC) 98
Concept and cylinder design 99
Forwarder IBC 2 0 99
System architecture 100
IBC controller 101
Cameras 101
Pre-heater 102
Controls 103
Driving controls 103
Main switch 103
Brake controls 104
Safety switches and emergency stop 105
Ignition switch 106
Dashboard 107
Boom controls 109
Forwarder IBC boom controls 110
Left keypad in forwarder 111
Right keypad in forwarder 112
Extra keypad 113
Lights and wipers 114
Cabin lights and service lights 115
Work lights 116
On-road driving lights 117
Window wipers and washers 118
Right-hand side storage box 119
Central locking system 119
Air Conditioner 120
General system operation 120
Temperature setting 122
Fan control 122
Recirc mode 123
Defrost mode 124
Pre-heater EasyStart timer control panel 124
Setting the time 125
Switching on the pre-heater 126
Changing the heating duration 126
Switching off the pre-heater 127
Heating preselections 127
Preprogramming of preselection 128
Pre-heater modem 129
SMS interface 129
Operating the machine 131
Engine 131
Starting the engine 131
Cold weather starting 132
After starting 132
Turning off the engine 133
Driving 133
Off-road driving 133
On-road driving 134
Cabin rotating and levelling 135
High/low gear and rear wheel drive 136
ECO mode 137
Regulable ECO 138
Diesel speed boost 139
Differential locks 140
Cruise control 141
Decking blade 141
Boom and grapple 141
Warming up work hydraulics 142
Using the Boom 142
IBC mode 143
Special functions 143
System backup 144
Boom suspended mode 145
Smooth Boom Control (SBC) 146
Boom weight scale – Operation 146
Data transmission and bluetooth connection 148
Grapple reset 148
Calibration 149
Weighing accuracy 149
Batteries and battery charger 150
After using the boom 150
At the End of the Work Day 151
General maintenance 152
Cabin windows cleaning and inspection 152
Cabin interior cleaning and surface sanitation 153
Refueling the Machine 154
Fluids and lubricants 155
Diesel fuel 155
Bio-Diesel Fuel 156
Minimizing the effect of cold weather on diesel engines 157
Handling and storing diesel fuel 158
Lubricity of diesel fuel 158
Engine oil 159
Diesel engine oil and filter service intervals 159
Diesel engine break-in oil 160
Additional engine oil information 161
Engine coolant 162
Hydraulic oil requirements 164
Gear oil 165
Brake fluid 166
Grease 166
Cabin tilt fluid 167
Using Booster Batteries 168
Welding instructions 169
Hydraulic pressure measurements 169
Drive hydraulics 170
Charge pressure 171
Maximum drive pressure / Drive pump cut-off 172
Checking drive motor flushing pressure 173
Work hydraulics 173
LS pressure difference Delta P 174
Maximum work pressure 175
Auxiliary valve pressure 176
Boom valve LS relief pressures 177
Cabin rotating and leveling pressure 178
Hydraulic fan pump pressure 179
Brake hydraulics 180
Drive and work brake pressures 180
Loading range pressures 181
Loading pressure 182
Hydraulic oil sampling valve 182
Vacuum pump 183
Frame and boom service positions 183
Engine hoods 184
Operating front hood 185
Operating front hood without electric power 186
Tilting the fuel tank 187
Boom general servicing 188
Changing wheels 189
Anti-slip chain fitting 189
Tracks fitting 1/4 190
Tracks fitting 2/4 190
Tracks fitting 3/4 191
Tracks fitting 4/4 191
Periodic maintenance 192
Introduction 192
Uptime maintenance planner 192
Optional equipment maintenance 192
Central greasing system maintenance 193
Lubrication frequency and volume amount adjustment 193
Reservoir filling 194
System check 195
Troubleshooting 196
Replace engine oil bypass filter 197
Fire protection system maintenance 198
10 hours or daily 199
50 hours or weekly 199
Every 12 months 200
Decking blade 201
Active load space (ALS) 202
ALS – maintenance every 10 hours or daily 202
ALS – maintenance every 50 hours or weekly 203
ALS – maintenance every 250 hours 204
ALS – maintenance every 12 months 205
Disassembly of telescopic stakes 206
Variable loadspace (VLS) 207
IBC maintenance 207
Boom weight scale maintenance 208
Bluetooth paring and battery charger connection 209
Pre-heater maintenance 209
Run the pre-heater for a few minutes 210
Fault display descriptions 211
Fault diagnosis (EasyStart) 212
Fault diagnosis (Module timer) 213
Service codes 213
Expander pin tightening 215
Every 10 Hours or Daily 216
Check hydraulic oil level 216
Check engine oil level 217
Check boom structures visually 218
Every 50 Hours or Weekly 219
Check machine visually 219
Check the high/low gear oil level 220
Check differential oil level 221
Check hub gear oil level 222
Check boom screw joints 223
Check joint pins of the boom 224
Check the grapple and rotator 224
Check bogie casing for leaks 225
Check the cooler cleanness 226
Grease middle joint 227
Check and grease cabin rotation and leveling system 228
Check boom slew housing oil level 229
Grease the boom (single extension) 1/2 229
Grease the boom (single extension) 2/2 230
Grease link and grapple 231
Every 250 hours 231
Check the high/low gear oil level 232
Check tire pressures 232
Check the door switch 233
Check secondary exit 233
Check cabin fresh-air filters 234
Every 500 hours 234
Change engine oil and oil filter 235
Replace fuel filters 237
Check the drive belt wear 239
Check crankcase vent tube 240
Check air intake system 241
Check cooling system 242
Check engine coolant level 242
Check electrolyte level of batteries 244
Drain water deposited in boom base 245
Check extension boom clearances 246
Every 1000 hours 246
Clean or replace air filter elements 247
Change hydraulic oil 249
Replace hydraulic tank oil filters 251
Replace hydraulic tank breather/dryer 252
Bleed hydraulic tank 252
Change high/low gear oil 253
Replace drive pump filter 254
Grease the driveshafts 255
Grease bogie slew bearings 256
Check wheel rims and fastening bolts 257
Check axle fastening bolts 258
Check air conditioner 259
Change cabin fresh-air filters 260
Clean rotator magnetic plug 260
Tighten rotator screws 261
Every 2000 hours 262
Check valve clearance 1/2 263
Check valve clearance 2/2 265
Change coolant 267
Check engine vibration damper 269
Change differential oil 270
Drain brake cylinders 271
Change bogie casing oil 271
Change hub gear oil 272
Change boom slew housing oil 273
Grease cabin door hinges 274
As required 274
Clean the machine 274
Check engine coolant 276
Replace coolant filter 277
Drain fuel filters 278
Replace drive belt 279
Replace filter-dryer-receiver 280
Check drive brake oil level 288
Change brake pedal circuit oil 289
Adjust brake cylinders 290
Adjust rotator link brakes 292
Transporting, towing and storing 293
Transporting the Machine 293
Tie-down and lifting points 294
Towing the machine 294
Release parking brake cylinders 295
Releasing drive hydraulics 296
Releasing the work brake 297
Releasing the steering 298
Stowing a disabled boom 298
By-passing the boom valve 299
Preparing machine for storage 300
After storage 302
Environment, recycling and post-use 304
Index 305
Attachments 309
Declaration of Conformity template_en 310
a07821_1910E_specs_en 312
a08020_F_GAS_DOC_en 316
a03420_Forwarder_arm_silicon 318
a07822_LS-pressures_Forw_en 320
UMP_1910E_FFC_EN 322
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 325
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