John Deere 180CW and 210CW Wheeled Excavator OPERATOR’S MANUAL OMT213055 PDF

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John Deere 180CW and 210CW Wheeled Excavator OPERATOR’S MANUAL OMT213055 – PDF DOWNLOAD

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John Deere 180CW and 210CW Wheeled Excavator OPERATOR’S MANUAL OMT213055 – PDF DOWNLOAD

Language : English
Pages :246
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

John Deere 180CW and 210CW Wheeled Excavator OPERATOR’S MANUAL OMT213055 – PDF DOWNLOAD

• carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your authorized dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED: a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
• RIGHT-HAND AND LEFT-HAND: sides are determined by facing in the direction of forward travel.
• WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers Section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.
• WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.

TABLE OF CONTENTS:

John Deere 180CW and 210CW Wheeled Excavator OPERATOR’S MANUAL OMT213055 – PDF DOWNLOAD

Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 12
Inspect Machine 12
Stay Clear of Moving Parts 12
Avoid High-Pressure Fluids 13
Avoid High-Pressure Oil 13
Beware of Exhaust Fumes 14
Prevent Fires 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Dispose of Waste Properly 15
Prepare for Emergencies 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 18
Keep Riders Off Machine 19
Avoid Backover Accidents 19
Avoid Machine Tip Over 20
Use Special Care When Lifting Objects 20
Add and Operate Attachments Safely 21
Safety—Maintenance Precautions 22
Park and Prepare for Service Safely 22
Service Cooling System Safely 22
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 24
Service Tires Safely 24
Drive Metal Pins Safely 25
Safety—Safety Signs 26
Safety Signs 26
Safety Signs Installed in Cab—Hydraulic Coupler (If Equipped) 27
Safety Signs Installed on Hydraulic Coupler—Hydraulic Coupler (If Equipped) 28
Operation—Operator’s Station 30
Pedals, Levers, and Panels 30
Monitor Panel 31
Monitor Panel Functions 32
Front Switch Panel 33
Front Switch Panel Functions 34
Steering Column Console 35
Steering Column Console Functions 36
Blade and Stabilizer (Outrigger) Switches—If Equipped 39
Rear Switch Panel 41
Power Boost Switch—210CW Machines Only 41
Pilot Control Shut-Off Lever 42
Operating 2-Piece Boom—If Equipped 42
Swing Lock Lever 43
Travel Alarm and Travel Alarm Cancel Switch 44
Engine Stop Knob (Fuel Shut-Off) 44
Cab Heater and Air Conditioner 45
Operating the AM-FM Radio 47
Setting the Trip Meters 47
Secondary Exit Tool 49
Opening Upper Front (Secondary Exit) Window 50
Removing and Storing the Lower Front Window 51
Opening Side Windows 51
Opening and Closing the Roof Exit Cover 52
Adjusting the Seat 53
Operation—Operating the Machine 54
Before Starting Work 54
Operator’s Daily Machine Check Before Starting 54
Starting the Engine 55
Cold Weather Starting 57
Cold Weather Warm-Up 58
Using Booster Batteries—24-Volt System 59
Travel Pedal 60
Locking the Hydraulic Coupler to the Attachment 61
Unlocking the Hydraulic Coupler From the Attachment 62
Control Lever Pattern Operation 63
Operating Blade or Stabilizer (Outrigger) Lever—If Equipped 64
Operating Blade or Stabilizers (Outriggers) Switches—If Equipped 66
Locking Stabilizer(s) (Outriggers) for Travel 67
Operating In Water and Mud 67
Driving Up a Steep or Slippery Slope 68
Lowering Boom With Engine Stopped 69
Parking the Machine 71
Loading and Unloading for Transport 72
Towing Machine 73
Lifting the Machine 75
Maintenance—Machine 77
Diesel Fuel 77
Low Sulfur Diesel Fuel Conditioner 78
Testing Diesel Fuel 78
Handling and Storing Diesel Fuel 79
Alternative and Synthetic Lubricants 80
Diesel Engine Oil 81
Diesel Engine Oil and Filter Service Intervals 82
Heavy Duty Diesel Engine Coolant 83
Drain Intervals for Diesel Engine Coolant 84
John Deere COOL-GARD™ II COOLANT EXTENDER 85
Supplemental Coolant Additives 85
Operating in Warm Temperature Climates 86
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II COOLANT EXTENDER 87
Testing Diesel Engine Coolant 88
Hydraulic Oil 89
Swing Gearbox, Axle Hubs, Axle Differentials, and Transmission Gearbox Oil 90
Pump Drive Gearbox Oil 90
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease 91
Heavy Duty Diesel Engine Coolant 92
Maintenance—Periodic Maintenance 93
Service Machine at Specified Intervals 93
Checking the Hour Meter Regularly 93
Prepare Machine for Maintenance 94
Opening Access Doors for Service 95
Opening Engine Hood for Service 96
Fuel Tank 96
Hydraulic Breaker and Crusher Attachments 97
Maintenance and Repair Record Keeping System 98
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 98
Periodic Maintenance Record Keeping System 99
Maintenance—As Required103
Check Coolant103
Inspecting Tires and Checking Pressure105
Draining Fuel Tank Sump107
Checking Windshield Washer Fluid Level107
Cleaning or Replacing Air Cleaner Elements108
Cleaning Air Cleaner Dust Valve109
Inspecting Brake Lining109
Maintenance—10 Hours or Daily110
Checking Hydraulic Oil Level110
Checking Engine Oil Level111
Checking Recovery Tank Coolant Level112
Checking Brake Accumulator113
Checking Air Conditioning114
Grease Hydraulic Coupler (If Equipped)115
Maintenance—Every 50 Hours116
Draining Water Separator116
Maintenance—Initial Service – 100 Hours117
Changing Transmission Gearbox Oil117
Maintenance—Every 100 Hours118
Greasing Front Joint Pins and Bucket and Link Pins118
Greasing 2-Piece Boom—If Equipped119
Inspecting and Replacing Belts120
Maintenance—Every 250 Hours121
Checking Swing Gearbox Oil Level121
Draining Hydraulic Tank Sump121
Checking Pump Drive Gearbox Oil Level122
Checking Battery Electrolyte Level and Terminals123
Cleaning or Replacing Air Cleaner Elements124
Greasing Front Axle Kingpin125
Checking Front and Rear Hub Oil Levels125
Checking Front and Rear Axle Differential Oil Levels126
Greasing Equalizer Pin127
Checking Transmission Gearbox Oil Level128
Maintenance—Every 500 Hours129
Check Coolant129
Greasing Swing Bearing Gear129
Draining Water Separator130
Replacing Final Fuel Filter130
Changing Engine Oil and Replacing Filter131
Checking Air Intake Hoses132
Cleaning Air Inlet Screen and Coolers132
Cleaning Fresh Air and Recirculation Filters133
Greasing Swing Bearing134
Greasing Travel Driveline135
Maintenance—Every 1000 Hours136
Changing Swing Gearbox Oil136
Cleaning Fuel Tank Inlet Screen137
Replacing Hydraulic Oil Filter137
Replacing Pilot Control and Pilot Brake Oil Filters138
Change Pump Drive Gearbox (Pump Transmission) Oil140
Cleaning the Engine Crankcase Ventilation Tube141
Adjusting Engine Valve Clearance141
Adjusting Engine Speed Linkage141
Replacing Air Cleaner Elements141
Replacing Air Cleaner Dust Valve142
Changing Front and Rear Hub Oil143
Changing Front and Rear Axle Differential Oil144
Greasing Stabilizer (Outrigger)—If Equipped146
Greasing Blade—If Equipped146
Maintenance—Every 2000 Hours147
Draining Cooling System147
Filling and Deaerating the Cooling System149
Changing Transmission Gearbox Oil149
Maintenance—Every 4000 Hours150
Changing Hydraulic System Oil and Cleaning Suction Screen150
Miscellaneous—Machine153
Bleeding the Fuel System153
Bleeding the Hydraulic System153
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump156
Do Not Service Control Valves, Cylinders, Pumps, or Motors156
Precautions for Alternator and Regulator156
Handling, Checking, and Servicing Batteries Carefully157
Using Battery Charger158
Replacing Batteries159
Welding On Machine159
Cleaning the Machine Regularly159
Adding 12-Volt Accessories160
Replacing Fuses160
Replacing Bucket Teeth163
Adjusting Bucket Linkage164
Removing the Bucket165
Torque Value166
Unified Inch Bolt and Cap Screw166
Metric Bolt and Cap Screw167
Miscellaneous—Operational Checkout168
Operational Checkout168
Operational Checks—Key Switch ON, Engine OFF168
Miscellaneous—Troubleshooting186
Using Troubleshooting Charts186
Engine187
Electrical System191
Hydraulic System194
Miscellaneous—Storage196
Prepare Machine for Storage196
Miscellaneous—Machine Numbers197
Record Product Identification Number (PIN)197
Record Engine Serial Number197
Record Travel Motor Serial Number197
Record Swing Motor Serial Number198
Record Hydraulic Pump Serial Number198
Hydraulic Coupler Serial Number (If Equipped)198
Keep Proof of Ownership199
Keep Machines Secure199
Miscellaneous—Specifications200
180CW Engine Specifications200
180CW Travel Speeds200
180CW Drain and Refill Capacities201
180CW Machine Specifications202
180CW Working Ranges207
180CW Lift Capacity210
210CW Engine Specifications218
210CW Travel Speeds219
210CW Drain and Refill Capacities220
210CW Machine Specifications221
210CW Working Ranges226
210CW Lift Capacity229
Page Numbers 5
Section 1-1 9
1 9
Section 1-2 10
1 10
2 11
3 12
4 13
5 14
6 15
Section 1-3 16
1 16
2 17
3 18
4 19
5 20
6 21
Section 1-4 22
1 22
2 23
3 24
4 25
Section 1-5 26
1 26
2 27
3 28
4 29
Section 2-1 30
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2 31
3 32
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Section 2-2 54
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Section 3-1 77
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Section 3-2 93
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Section 3-3103
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Section 3-4110
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S.M 6/1/25