John Deere 130G Excavator Repair Technical Manual TM13348X19 – PDF DOWNLOAD

Description

John Deere 130G Excavator Repair Technical Manual TM13348X19 – PDF DOWNLOAD

FILE DETAILS:

John Deere 130G Excavator Repair Technical Manual TM13348X19 – PDF DOWNLOAD

Language : English
Pages : 442
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

John Deere 130G Excavator Repair Technical Manual TM13348X19 – PDF DOWNLOAD

• This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
• Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
• Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and test sections help to quickly identify the majority of routine failures quickly.
• Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
• Technical manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
• Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

TABLE OF CONTENTS:

John Deere 130G Excavator Repair Technical Manual TM13348X19 – PDF DOWNLOAD

Contents.............................................................................................................................................................  5
	General Information..............................................................................................................................................  7
		Safety.......................................................................................................................................................  9
			Recognize Safety Information.............................................................................................................................  9
			Follow Safety Instructions...............................................................................................................................  9
			Operate Only If Qualified................................................................................................................................  9
			Wear Protective Equipment................................................................................................................................ 10
			Avoid Unauthorized Machine Modifications................................................................................................................. 10
			Control Pattern Selector—If Equipped..................................................................................................................... 10
			Add Cab Guarding for Special Uses........................................................................................................................ 10
			Inspect Machine.......................................................................................................................................... 11
			Stay Clear of Moving Parts............................................................................................................................... 11
			Avoid High-Pressure Fluids............................................................................................................................... 11
			Avoid High-Pressure Oils................................................................................................................................. 12
			Work In Ventilated Area.................................................................................................................................. 12
			Avoid Static Electricity Risk When Refueling............................................................................................................. 13
			Prevent Fires............................................................................................................................................ 13
			In Case of Machine Fire.................................................................................................................................. 14
			Prevent Battery Explosions............................................................................................................................... 14
			Handle Chemical Products Safely.......................................................................................................................... 14
			Handle Starting Fluid Safely............................................................................................................................. 15
			Decommissioning — Proper Recycling and Disposal of Fluids and Components................................................................................. 15
			Exhaust Filter Ash Handling and Disposal................................................................................................................. 15
			Prepare for Emergencies.................................................................................................................................. 16
			Clean Debris from Machine................................................................................................................................ 16
			Use Steps and Handholds Correctly........................................................................................................................ 16
			Start Only From Operator's Seat.......................................................................................................................... 16
			Use and Maintain Seat Belt............................................................................................................................... 17
			Prevent Unintended Machine Movement...................................................................................................................... 17
			Avoid Work Site Hazards.................................................................................................................................. 18
			Keep Riders Off Machine.................................................................................................................................. 18
			Avoid Backover Accidents................................................................................................................................. 19
			Inspect and Maintain ROPS................................................................................................................................ 19
			Avoid Machine Tip Over................................................................................................................................... 20
			Use Special Care When Lifting Objects.................................................................................................................... 20
			Travel Safely............................................................................................................................................ 21
			Prevent Acid Burns....................................................................................................................................... 21
			Add and Operate Attachments Safely....................................................................................................................... 21
			Park and Prepare for Service Safely...................................................................................................................... 22
			Service Cooling System Safely............................................................................................................................ 22
			Remove Paint Before Welding or Heating................................................................................................................... 23
			Make Welding Repairs Safely.............................................................................................................................. 23
			Drive Metal Pins Safely.................................................................................................................................. 23
			Clean Exhaust Filter Safely.............................................................................................................................. 24
		Torque Values................................................................................................................................................ 25
			Metric Bolt and Cap Screw Torque Values.................................................................................................................. 25
			Additional Metric Cap Screw Torque Values................................................................................................................ 26
			Unified Inch Bolt and Cap Screw Torque Values............................................................................................................ 27
			Service Recommendations for 37° Flare and 30° Cone Seat Connectors....................................................................................... 28
			Service Recommendations for O-Ring Boss Fittings......................................................................................................... 28
			Service Recommendations for Flared Connections—Straight or Tapered Threads............................................................................... 30
			Service Recommendations for Flat Face O-Ring Seal Fittings............................................................................................... 31
			O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators.............................................................................. 32
			O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations................................................... 34
			O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations................................................. 36
			O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations..................................................... 38
			Service Recommendations for Metric Series Four Bolt Flange Fitting....................................................................................... 40
			Service Recommendations For Inch Series Four Bolt Flange Fittings........................................................................................ 41
			Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations........................................................................... 42
			Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings................................................................................... 43
			Service Recommendations For O-Ring Boss Fittings With Shoulder........................................................................................... 44
			Metric 24° O-Ring Seal DIN 20078 Service Recommendations................................................................................................. 46
	Tracks........................................................................................................................................................... 47
		Track System................................................................................................................................................. 49
			Track Roller Remove and Install.......................................................................................................................... 49
			Track Roller Disassemble and Assemble.................................................................................................................... 51
			Track Roller Pressure Test............................................................................................................................... 52
			Track Carrier Roller Remove and Install.................................................................................................................. 54
			Metal Face Seals Repair.................................................................................................................................. 55
			Track Shoe Remove and Install............................................................................................................................ 57
			Track Chain Remove and Install........................................................................................................................... 58
			Track Chain Disassemble and Assemble..................................................................................................................... 63
			Track Chain Repair to Replace Broken Part................................................................................................................ 66
			Sprocket Remove and Install.............................................................................................................................. 72
			Front Idler Remove and Install........................................................................................................................... 73
			Front Idler Disassemble and Assemble..................................................................................................................... 74
			Track Adjuster and Recoil Spring Remove and Install...................................................................................................... 76
			Track Adjuster and Recoil Spring Disassemble and Assemble................................................................................................ 77
	Axles, Differentials, and Suspension Systems..................................................................................................................... 85
		Axle Shaft, Bearings, and Reduction Gears.................................................................................................................... 87
			Travel Gear Case Remove and Install...................................................................................................................... 87
			Travel Gear Case Disassemble and Assemble................................................................................................................ 89
		Hydraulic System............................................................................................................................................. 97
			Travel Motor and Park Brake Remove and Install........................................................................................................... 97
			Travel Motor and Park Brake Disassemble and Assemble..................................................................................................... 98
			Park Brake Valve Disassemble and Assemble................................................................................................................103
			Travel Motor and Park Brake Start-Up Procedure...........................................................................................................106
	Engine...........................................................................................................................................................107
		Removal and Installation.....................................................................................................................................109
			Engine Remove............................................................................................................................................109
			Engine Install...........................................................................................................................................115
	Engine Auxiliary System..........................................................................................................................................117
		Cooling Systems..............................................................................................................................................119
			Radiator Remove and Install..............................................................................................................................119
			Hydraulic Oil Cooler Remove and Install..................................................................................................................122
			Charge Air Cooler Remove and Install.....................................................................................................................124
			Fuel Cooler Remove and Install...........................................................................................................................125
			Fan and Fan Guard Remove and Install.....................................................................................................................126
			Coolant Surge Tank Remove and Install....................................................................................................................129
		External Exhaust Systems.....................................................................................................................................131
			Exhaust Tube Remove and Install..........................................................................................................................131
			JDG11340 Bellows Alignment Fixture.......................................................................................................................132
			Exhaust Bellows Alignment Procedure......................................................................................................................136
			Diesel Particulate Filter (DPF) Remove and Install.......................................................................................................138
			Diesel Oxidation Catalyst (DOC) Remove and Install.......................................................................................................139
			Selective Catalyst Reduction (SCR) Remove and Install....................................................................................................140
			Diesel Exhaust Fluid (DEF) Tank Remove and Install.......................................................................................................141
			Diesel Exhaust Fluid (DEF) Tank Header Remove and Install................................................................................................146
			Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble..........................................................................................147
			Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure.......................................................................................................148
			Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install................................................................................................149
			Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install............................................................................................153
			Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install.........................................................................................154
		External Fuel Supply Systems.................................................................................................................................155
			Fuel Tank Remove and Install.............................................................................................................................155
	Damper Drive (Flex Coupling).....................................................................................................................................159
		Elements.....................................................................................................................................................161
			Damper Drive (Flex Coupling) Remove and Install..........................................................................................................161
	Frame or Supporting Structure....................................................................................................................................163
		Frame Installation...........................................................................................................................................165
			Welding on Machine.......................................................................................................................................165
		Chassis Weights..............................................................................................................................................167
			Counterweight Remove and Install.........................................................................................................................167
	Operator's Station...............................................................................................................................................169
		Removal and Installation.....................................................................................................................................171
			Cab Remove and Install...................................................................................................................................171
		Operator Enclosure...........................................................................................................................................179
			Windshield Remove and Install............................................................................................................................179
			Windshield Disassemble and Assemble......................................................................................................................180
			Sliding Windows Remove and Install.......................................................................................................................185
			Windowpanes Remove and Install...........................................................................................................................185
			Windowpane Dimensions....................................................................................................................................186
		Seat and Seat Belt...........................................................................................................................................195
			Seat Remove and Install..................................................................................................................................195
			Seat Belt Remove and Install.............................................................................................................................196
			Mechanical Suspension Seat Disassemble and Assemble......................................................................................................200
			Air Suspension Seat Disassemble and Assemble.............................................................................................................202
			Premium Air Suspension Seat Disassemble and Assemble.....................................................................................................204
		Heating and Air Conditioning.................................................................................................................................211
			R134a Refrigerant Cautions and Proper Handling...........................................................................................................211
			R134a Refrigerant Oil Information........................................................................................................................212
			R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure.......................................................................213
			Recover R134a Refrigerant................................................................................................................................213
			Flush and Purge Air Conditioning System..................................................................................................................214
			Evacuate R134a System....................................................................................................................................216
			Charge R134a System......................................................................................................................................217
			Air Conditioner Compressor Remove and Install............................................................................................................218
			Condenser Remove and Install.............................................................................................................................219
			Heater and Air Conditioner Remove and Install............................................................................................................220
			Receiver-Dryer Remove and Install........................................................................................................................224
	Sheet Metal and Styling..........................................................................................................................................225
		Hood or Engine Enclosure.....................................................................................................................................227
			Hood Remove and Install..................................................................................................................................227
	Excavator........................................................................................................................................................229
		Buckets......................................................................................................................................................231
			Bucket Remove and Install................................................................................................................................231
			Adjust Bucket Pivot End Play.............................................................................................................................231
			Bucket Pin-Up Data.......................................................................................................................................232
		Frames.......................................................................................................................................................233
			Bucket Links Remove and Install..........................................................................................................................233
			Arm Remove and Install...................................................................................................................................235
			Boom Remove and Install..................................................................................................................................237
			Inspect Pins, Bushings, and Bosses—Front Attachment......................................................................................................242
			Cylinder Specifications..................................................................................................................................245
			Bushings and Seal Remove and Install.....................................................................................................................246
		Hydraulic System.............................................................................................................................................247
			Apply Vacuum to Hydraulic Oil Tank.......................................................................................................................247
			Pump 1 and 2 Remove and Install..........................................................................................................................248
			Pump 1 and 2 Disassemble and Assemble....................................................................................................................252
			Pump 1 and 2 Inspection..................................................................................................................................265
			Pump 1 and 2 Start-Up Procedure..........................................................................................................................267
			Pump 1 and 2 Regulator Remove and Install................................................................................................................268
			Pump 1 and 2 Regulator Disassemble and Assemble..........................................................................................................270
			Pilot Pump Remove and Install............................................................................................................................272
			Pilot Pump Disassemble and Assemble......................................................................................................................274
			Pilot Pressure Regulating Valve and Filter Remove and Install............................................................................................276
			Pilot Pressure Regulating Valve and Filter Disassemble and Assemble......................................................................................277
			Pilot Shutoff Solenoid Valve Remove and Install..........................................................................................................278
			Pilot Shutoff Solenoid Valve Disassemble and Assemble....................................................................................................279
			Solenoid Valve Remove and Install—Power Dig/Travel Speed (SG), Arm Regenerative (SC), Arm 2 Flow Control (SD), and Dig Regenerative (SF) Valves..........282
			Solenoid Valve Disassemble and Assemble—Power Dig/Travel Speed (SG), Arm Regenerative (SC), Arm 2 Flow Control (SD), and Dig Regenerative (SF) Valves....283
			Pilot Valve (Left and Right) Remove and Install..........................................................................................................284
			Pilot Valve (Left and Right) Disassemble and Assemble....................................................................................................286
			Travel Pilot Valve Remove and Install....................................................................................................................292
			Travel Pilot Valve Disassemble and Assemble..............................................................................................................294
			Single Pedal Travel Pilot Valve Remove and Install.......................................................................................................297
			Single Pedal Travel Pilot Valve Disassemble and Assemble.................................................................................................299
			Pilot Signal Manifold Remove and Install.................................................................................................................300
			Pilot Signal Manifold Disassemble and Assemble...........................................................................................................301
			Control Valve Remove and Install.........................................................................................................................304
			Control Valve Halves Disassemble and Assemble............................................................................................................307
			Control Valve (Housing-A) Disassemble and Assemble.......................................................................................................309
			Control Valve (Housing-B) Disassemble and Assemble.......................................................................................................330
			Hydraulic Oil Tank Remove and Install....................................................................................................................346
			Restriction Valve Remove and Install.....................................................................................................................350
			Hydraulic Oil Cooler Bypass Valve Remove and Install.....................................................................................................353
			Boom Cylinder Remove and Install.........................................................................................................................354
			Boom Cylinder Disassemble and Assemble...................................................................................................................357
			Arm Cylinder Remove and Install..........................................................................................................................361
			Arm Cylinder Disassemble and Assemble....................................................................................................................363
			Bucket Cylinder Remove and Install.......................................................................................................................367
			Bucket Cylinder Disassemble and Assemble.................................................................................................................369
			Hydraulic Cylinder Bleed Procedure.......................................................................................................................373
	Swing or Pivoting System.........................................................................................................................................375
		Mechanical Drive Elements....................................................................................................................................377
			Swing Gear Case Remove and Install.......................................................................................................................377
			Swing Gear Case Disassemble and Assemble.................................................................................................................379
			Swing Gear Case Start-Up Procedure.......................................................................................................................386
			Upperstructure Remove and Install........................................................................................................................386
			Swing Bearing Remove and Install.........................................................................................................................388
			Swing Bearing Disassemble and Assemble...................................................................................................................390
			Swing Bearing Upper Seal Install.........................................................................................................................392
			Swing Bearing Lower Seal Install.........................................................................................................................393
		Hydraulic System.............................................................................................................................................395
			Center Joint Remove and Install..........................................................................................................................395
			Center Joint Disassemble and Assemble....................................................................................................................398
			Center Joint Air Test....................................................................................................................................399
			Swing Motor and Park Brake Remove and Install............................................................................................................400
			Swing Motor and Park Brake Disassemble...................................................................................................................404
			Swing Motor and Park Brake Inspection....................................................................................................................406
			Swing Motor and Park Brake Assemble......................................................................................................................410
			Swing Motor and Park Brake Start-Up Procedure............................................................................................................412
			Crossover Relief Valve and Make-Up Check Valve Remove and Install........................................................................................413
			Make-Up Check Valve Disassemble and Assemble.............................................................................................................416
	Dealer Fabricated Tools..........................................................................................................................................417
		Dealer Fabricated Tools......................................................................................................................................419
			DF1063 Lift Bracket......................................................................................................................................419
			ST4920 Track Recoil Spring Disassembly and Assembly Tool.................................................................................................421
			DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool..........................................................................................425
			DFT1110 Spacer...........................................................................................................................................426
			DFT1130 Adapter..........................................................................................................................................427
			DFT1036A Travel Gear Case Nut Wrench.....................................................................................................................428
			DFT1109 Holding Bar......................................................................................................................................429
			Center Joint (Rotary Manifold) Lifting Tool..............................................................................................................430
			DFT1119 Pump Support.....................................................................................................................................431
			DFT1237 Swing Gear Case Nut Spanner Wrench...............................................................................................................432
Page Number..........................................................................................................................................................  5
	Section 00.......................................................................................................................................................  7
		Group 0001...................................................................................................................................................  9
		Group 0003................................................................................................................................................... 25
	Section 01....................................................................................................................................................... 47
		Group 0130................................................................................................................................................... 49
	Section 02....................................................................................................................................................... 85
		Group 0250................................................................................................................................................... 87
		Group 0260................................................................................................................................................... 97
	Section 04.......................................................................................................................................................107
		Group 0400...................................................................................................................................................109
	Section 05.......................................................................................................................................................117
		Group 0510...................................................................................................................................................119
		Group 0530...................................................................................................................................................131
		Group 0560...................................................................................................................................................155
	Section 07.......................................................................................................................................................159
		Group 0752...................................................................................................................................................161
	Section 17.......................................................................................................................................................163
		Group 1740...................................................................................................................................................165
		Group 1749...................................................................................................................................................167
	Section 18.......................................................................................................................................................169
		Group 1800...................................................................................................................................................171
		Group 1810...................................................................................................................................................179
		Group 1821...................................................................................................................................................195
		Group 1830...................................................................................................................................................211
	Section 19.......................................................................................................................................................225
		Group 1910...................................................................................................................................................227
	Section 33.......................................................................................................................................................229
		Group 3302...................................................................................................................................................231
		Group 3340...................................................................................................................................................233
		Group 3360...................................................................................................................................................247
	Section 43.......................................................................................................................................................375
		Group 4350...................................................................................................................................................377
		Group 4360...................................................................................................................................................395
	Section 99.......................................................................................................................................................417
		Group 9900...................................................................................................................................................419

S.S 23/02/2025