JLG Gradall 532C-6 534C-6 Telehandler Parts Manual – PDF DOWNLOAD
FILE DETAILS:
JLG Gradall 532C-6 534C-6 Telehandler Parts Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: JLG
DESCRIPTION:
JLG Gradall 532C-6 534C-6 Telehandler Parts Manual – PDF DOWNLOAD
S/N 0188002
P/N – 9112-4051
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
JLG Gradall 532C-6 534C-6 Telehandler Parts Manual – PDF DOWNLOAD
SECTION 1 — INTRODUCTION
Table of Contents 1-1 thru 1-6
Alphabetical Index 1-7 thru 1-11
Service Kits 1-12
Part Number Index 1-13 thru 1-30
SECTION 2 — CHASSIS & ATTACHING PARTS
Frame Shrouding & Trim (Starting S/N 0188002) 2-1
Frame Shrouding & Trim (Starting S/N 0288777) 2-1
Frame Shrouding & Trim (Starting S/N0388043 Turbo) 2-1
Rear Axle & Attaching Parts (Starting S/N 0188002) 2-2
Rear Axle & Attaching Parts (Starting S/N 0188214) 2-2
Front Axle Mounting 2-3
Cab Glass (Starting S/N 0288301) 2-4
Cab Glass (Starting S/N 0288777) 2-4
SECTION 3 — BOOM
First Boom Section 3-1
Second Boom Section 3-2
Third Boom Section 3-3
Extension & Retraction Cables 3-4
Quick Switch 3-5
SECTION 4 — ATTACHMENTS
Carriage Assembly 4-1
Quick Switch Mounted Carriage Assembly (Old Style) 4-2
Quick Switch Mounted Carriage Assembly (New Style) 4-2
Buckets 4-3
Slope Piler Carriage 4-4
SECTION 5 — ENGINE & ATTACHING PARTS
Engine Left Side View (532C-6) 5-1
Engine Right Side View (532C-6) 5-2
Engine Left Side View (534C-6) (Starting S/N 0188002) 5-3
Engine Left Side View (534C-6) (Starting S/N 0188251) 5-3
Engine Left Side View (534C-6 Turbo) (Starting S/N 0388043) 5-3
*
JJ * Changed the page number for the Page Number Index from 1-31 to 1-30
INTRODUCTION
Table of Contents
Starting Serial No 0188002
Original Issue 1-90
Revised 10-20-95
KG 1-2
SECTION 5 — ENGINE & ATTACHING PARTS (continued)
Engine Right Side View (534C-6) (Starting S/N 0188002) 5-4
Engine Right Side View (534C-6) (Starting S/N 0188251) 5-4
Engine Right Side View (534C-6 Turbo) (Starting S/N 0388043) 5-4
Fuel Tank & Lines (Starting S/N 0188002) 5-5
Fuel Tank & Lines (Starting S/N 0388012) 5-5
Radiator & Hoses (Starting S/N 0188002) 5-6
Radiator & Hoses (Starting S/N 0388043 Turbo) 5-6
Air Cleaner Piping (Starting S/N 0188002) 5-7
Air Cleaner Piping (Starting S/N 0288777) 5-7
Air Cleaner Piping (Starting S/N 0388043 Turbo) 5-7
Air Cleaner 5-8
Exhaust System (Starting S/N 0188002) 5-9
Exhaust System (Starting S/N 0388043 Turbo) 5-9
SECTION 6 — DRIVE TRAIN
Front Axle Assembly 6-1
Front Axle Housing 6-2
Front Axle Differential Carrier 6-3
Brake Assembly 6-4
Front Axle Shaft & Planetary Wheel End 6-5
Rear Steering Axle Drive Hub (534C-6) (Starting S/N 0188002) 6-6
Rear Steering Axle Drive Hub (534C-6) (Starting S/N 0288568) 6-6
Rear Steering Axle Non-Drive Hub (532) 6-7
Wheels & Tires 6-8
SECTION 7 — CONTROLS
Tilt & Sway 7-1
Lift & Crowd 7-2
Accelerator Linkage(Starting S/N 0188002) 7-3
Accelerator Pedal Assembly (Starting S/N 0288777) 7-3
Steering Column – Reversing Master Switch (Starting S/N 0188002) 7-4
Steering Column – Reversing Master Switch (Starting S/N 0288777) 7-4
Steering Column (Starting S/N 0188002) 7-5
Floorplate Assembly (Starting S/N 0288777) 7-6
Brake & Inching Linkage (Starting S/N 0188002) 7-7
Brake & Inching Linkage (Starting S/N 0288777) 7-7
INTRODUCTION
Table of Contents
Starting Serial No 0188002
Original Issue 1-90
Revised 10-20-95
KG 1-3
SECTION 8 — BRAKES
Service Brake Lines 8-1
Service Brake 8-2
Brake & Inching Linkage (SEE PAGE 7-7) 8-3
Inching & Parking Brake Lines (532C-6) (Starting S/N 0188002) 8-4
Inching & Parking Brake Lines (532C-6) (Starting S/N 0188166) 8-4
Inching & Parking Brake Lines (534C-6) (Starting S/N 0188002) 8-5
Inching & Parking Brake Lines (534C-6) (Starting S/N 0188166) 8-5
Inching & Parking Brake Lines (534C-6) (Starting S/N 0188251) 8-5
Inching & Parking Brake Lines (534C-6) (Starting S/N 0288777) 8-5
SECTION 9 — HYDRAULIC CIRCUITS
Oil Supply & Pressure Lines 9-1
Dump Circuit (534C-6) (Starting S/N 0188002) 9-2
Dump Circuit (534C-6 Turbo) (Starting S/N 0388043) 9-2
Dump Circuit (532C-6) 9-3
Drive Circuit (532C-6) (Starting S/N 0188002) 9-4
Drive Circuit (532C-6) (Starting S/N 0188256) 9-4
Drive Circuit – Front (534C-6) (Starting S/N 0188002) 9-5
Drive Circuit – Front (534C-6) (Starting S/N 0188251) 9-5
Drive Circuit – Rear (534C-6) (Starting S/N 0188002) 9-5
Drive Circuit – Rear (534C-6 (Starting S/N 0188251) 9-5
Drive Circuit – Rear (534C-6 Turbo) (Starting S/N 0388043) 9-5
Lift Cylinder 9-6
Crowd Cylinder 9-7
Tilt & Tilt Compensating Cylinder 9-8
Sway Cylinder (Starting S/N 0188002) 9-9
Swary Cylinder (Starting S/N 0388043 Turbo) 9-9
Steering Cylinder (Starting S/N 0188002) 9-10
Steering Cylinder (Starting S/N 0288032) 9-10
Joystick Circuit (Starting S/N 0188166) 9-11
Joystick Circuit (Staring S/N 0288777) 9-11
SECTION 10 — HYDRAULIC COMPONENTS
Lift Cylinder (Seitz) 10-1
Lift Cylinder (Iowa) 10-1
1-4
INTRODUCTION
Table of Contents
Starting Serial No 0188002
Original Issue 1-90
Revised 10-2-97
MB
SECTION 10 — HYDRAULIC COMPONENTS (continued)
Crowd Cylinder (Starting S/N 0188002) 10-2
Crowd Cylinder (Starting S/N 0188153) 10-2
Tilt Cylinder(534C-6) (Seitz) 10-3
Tilt Cylinder (534C-6) (Iowa) 10-3
Tilt Cylinder (532C-6) 10-4
Compensating Cylinder (534C-6) (Seitz) 10-5
Compensating Cylinder (534C-6) (Iowa) 10-5
Compensating Cylinder (532C-6) 10-6
Sway Cylinder (Seitz) 10-7
Sway Cylinder (Iowa) 10-7
Steering Cylinder (Seitz) 10-8
Steering Cylinder (Iowa) 10-8
Main Hydraulic Control Valve (Starting S/N 0188002) 10-9
Main Hydraulic Control Valve (Starting S/N 0188166) 10-9
Main Hydraulic Control Valve (Starting S/N 0288568) 10-9
Rear Drive Motor (534C-6) 10-10
Priority Flow Control Valve 10-11
Flow Divider Valve 10-12
Brake Valve 10-13
Solenoid Valve (Starting S/N 0188002) 10-14
Solenoid Valve (Starting S/N 0288777) 10-14
Dual P O Check Valve 10-15
Inching Valve 10-16
Main Hydraulic Pump 10-17
Hydrostatic Transmission Pump (Starting S/N 0188002) 10-18
Hydrostatic Transmission Pump (Starting s/N 0288568) 10-18
Front Drive Motor (532C-6) 10-19
Front Drive Motor (534C-6) 10-20
Manifold Assembly (534C-6) 10-21
Hydraulic Reservoir & Filters 10-22
Steering Orbitrol (Starting S/N 0188002) 10-23
Steering Orbitrol (Starting S/N 0288032) 10-23
Joystick Assembly 10-24
Traction Lock Valve (534C-6) (Starting S/N 0188251) 10-25
Traction Lock Valve (534C-6) (Starting S/N 0288568) 10-25
Thermal Bypass Valve 10-26
* Added page 10-26
*
1-5
INTRODUCTION
Table of Contents
Starting Serial No 0188002
Original Issue 1-90
Revised 2-25-98
KG
SECTION 11 — ELECTRICAL
Engine Wiring (532C-6) (Starting S/N 0188002) 11-1
Engine Wiring (532C-6) (Starting S/N 0288777) 11-1
Engine Wiring (534C-6) (StartingS/N 0188002) 11-2
Engine Wiring (534C-6) (Starting S/N 0288777) 11-2
Dash Panel (532C-6) (Starting S/N 0188002) 11-3
Dash Panel (532C-6) (Starting S/N 0288777) 11-3
Dash Panel (534C-6) (Starting S/N 0188002) 11-4
Dash Panel (534C-6) (Starting S/N 0288777) 11-4
Battery & Cables (Starting S/N 0188002) 11-5
Battery & Cables (Starting S/N 0288636) 11-5
Gauge Panel Assembly (532C-6) (Starting S/N 0288777) 11-6
Gauge Panel Assembly (534C-6) (Starting S/N 0288777) 11-7
Dash Harness (532C-6) (Starting S/N 0288777) 11-8
Dash Harness (534C-6) (Starting S/N 0288777) 11-9
SECTION 12 — MISCELLANEOUS
Complete Decal List by Model 12-1
Frame Decals (Starting S/N 0188002) 12-2
Frame Decals (Starting S/N 0288777) 12-2
Frame Decals (Starting S/N 0388043 Turbo) 12-2
Boom Decals (Starting S/N 0188002) 12-3
Boom Decals (Starting S/N 0388043 Turbo) 12-3
SECTION 13 — OPTIONAL EQUIPMENT
Ether Starting Kit (9108-5054) 13-1
Ether Starting Kit (9108-5105) 13-1
Ether Starting Kit (9132-5003) 13-1
Left Hand Tilt/Sway Control (9108-5046) 13-2
Glow Plug Installation (9108-5059) 13-3
Glow Plug Installation (9114-5033) 13-3
Vandal Cover (9112-5016) 13-4
Vandal Kit (9108-5102) 13-4
Work Light Package (9112-5018) 13-5
Work Light Package (9114-5021) 13-5
Quick Hook Assembly (9108-5056) 13-6
Auxiliary Hydraulics (9112-5011) 13-7
Auxiliary Hydraulics W/Electrics (9112-5043) 13-7
Cab Enclosure (9108-5050) 13-8
Cab Enclosure (9114-5050) 13-8
* Moved pages 13-7 & 13-8 to page 1-5 and added pages 13-41 & 13-42 to page 1-6
1-6
INTRODUCTION
Table of Contents
Starting Serial No 0188002
Original Issue 1-90
Revised 6-28-99
KG
SECTION 13 — OPTIONAL EQUIPMENT (continued)
Slope Piler Carriage (9108-5058) 13-9
Sway Cylinder (9108-3286) 13-10
Dual P O Check Valve (9108-3262) 13-11
Six Foot Mast (9045-5035 & 9045-5037) 13-12
Drywall 100 Degree Swing Forks (9055-5013) 13-13
Swing Cylinder (9108-3366) 13-14
100 Degree Swing Forks (9045-5044) 13-15
Deluxe Light Package (9108-5062) 13-16
Deluxe Light Package (9108-5104) 13-16
Beacon Light Package (9112-5021) 13-17
Beacon Light Package (9112-5042) 13-17
Drywall Carriage Assembly (9045-5043) 13-18
Rear Axle Stabilization (9112-5007) 13-19
Stabilizer Cylinder (9104-3303) 13-20
Joystick Installation (9112-5023) 13-21
Joystick Assembly (9112-3078) 13-22
Pintle Hook (9103-5101) 13-23
Tilt on Joystick (9108-5072) 13-24
Tilt on Joystick (9108-5107) 13-24
Winch Installation (9112-5022) 13-25
Block Heater (9104-3353) 13-26
L H Sway Control (9112-5044) 13-27
Thermal Bypass (9112-5054)(extreme cold) 13-28
Inline Bypass – 534C6 (9112-5056) 13-29
Inline Bypass – 534C6-Turbo (9132-5011) 13-30
Hydraulic Reservoir Heater (9108-5073) 13-31
42 Foot Boom Option (9112-5072) 13-32
42 Foot Boom Option (TURBO) (9132-5019) 13-32
42 Foot Boom Assembly (9112-5058) 13-33
Lift Cylinder – 42 Foot Boom (9112-3141) 13-34
Stabilizer Cylinder – 42 Foot Boom (9116-3045) 13-35
Compensating Cylinder – 42 Foot Boom (9112-3143) 13-36
Stabilizer Valve – 42 Foot Boom (9116-3164) 13-37
Stabilizer Proximity Sensor Assembly 13-38
Auxiliary Hydraulics – 42 Foot Boom (9112-5082) 13-39
Winch Installation-42 Foot Boom(9112-5092) 13-40
Foam Tire Option – 42 Foot Boom (9112-5105) 13-41
Rear Axle Rework Kit (9114-5136) 13-42
Rear Axle Advantage Kit (9133-5026) 13-43
5-Button Handle (9103-3387) 13-44
* Added page 13-44
*
ACCELERATOR CABLE 7-3
ACCELERATOR PEDAL 7-3
AIR CLEANER 5-8
AIR CLEANER ELEMENT 5-8
AIR CLEANER SERVICE INDICATOR 5-7
ALTERNATOR 5-2, 5-4, 11-1, 11-2
ALTERNATOR FAN 5-2, 5-4
ATTACHMENTS 4-1
AUXILIARY HYDRAULICS 13-7
AUXILIARY HYDRAULICS (42′ BOOM) 13-39
BATTERY 11-5
BATTERY HOLD DOWN 11-5
BATTERY CABLES 11-5
BEACON LIGHT PACKAGE 13-17
BEARING PADS (Boom Sections) 3-1, 3-2, 3-3
BLOCK HEATER 13-26
BOOM DECALS 12-3
BOOM SECTIONS 3-1, 3-2, 3-3
BOOM, OPTIONAL (42′) 13-32 thru 13-38
BRAKE PEDAL 8-3
BRAKE VALVE 10-13
BRAKE WARNING LIGHT 11-3
BREATHER (Filler cap) 10-22
BUCKETS 4-3
CAB ENCLOSURE 13-8
CARRIAGE & FORKS 4-1
CIRCUIT BREAKERS 11-3
COMPENSATING CYLINDER 10-5
COMPENSATING CYLINDER HYDRAULIC CIRCUIT 9-8
COMPENSATING CYLINDER (42′ BOOM) 13-36
CONTROL VALVES 10-9, 10-11, 10-12
CROWD CYLINDER 10-2
CROWD CYLINDER HYDRAULIC CIRCUIT 9-7
DASH HARNESS 11-8, 11-9
DECALS 12-1, 12-2, 12-3
DECK 2-1
DELUXE LIGHT PACKAGE 13-16
DRIVE BELT 5-2, 5-4
DRIVE CIRCUIT (532C-6) 9-4
DRIVE CIRCUIT (534C-6) 9-5
INTRODUCTION
Alphabetical Index
Starting Serial No 0188002
Original Issue 1-90
Revised 5-8-97
KG * Added additional alphabetical index entries 1-7
DRYWALL CARRIAGE ASSEMBLY 13-18
DRYWALL SWING FORKS 13-13
DUAL P O CHECK VALVE 10-15, 13-11
DUMP CIRCUIT 9-2, 9-3
ELECTRICAL SYSTEMS 1-1, 11-2, 11-3, 11-4
ENGINE LEFT SIDE VIEW 5-1, 5-3
ENGINE MOUNT 5-1, 5-3
ENGINE RIGHT SIDE VIEW 5-2, 5-4
ENGINE THROTTLE CONTROL 7-3
ETHER STARTING KIT 13-1
EXHAUST MANIFOLD 5-9
EXHAUST PIPE 5-9
EXHAUST STACK 5-9
EXHAUST SYSTEM 5-9
EXTENSION & RETRACTION CABLE ASSEMBLY 3-4
FAN BELT 5-2, 5-4
FILTERS 5-1, 5-2, 5-3, 5-4, 5-5, 10-22
FILTER ELEMENT 10-22
FIRST BOOM SECTION 3-1
FIRST BOOM SECTION MOUNTING PIN 3-1
FLOORPLATE ASSEMBLY 7-6
FRAME 2-1
FRAME SHROUDING & TRIM 2-1
FRONT AXLE 6-1
FRONT AXLE MOUNTING 2-3
FRONT AXLE DIFFERENTIAL CARRIER 6-3
FRONT AXLE DRIVE MOTOR 10-19, 10-20
FRONT AXLE HOUSING 6-2
FRONT AXLE SHAFT & PLANETARY WHEEL END 6-5
FRONT DISC WHEEL & RIM 6-8
FUEL GAUGE 11-3, 11-4
FUEL LEVEL SENDER 5-5
FUEL LINES 5-5
FUEL TANK & CAP 5-5
GROUND CABLE 5-2, 5-4
HOOD 2-1
HORN 2-1, 11-1, 11-2
HORN BUTTON 11-3, 11-4
INTRODUCTION
Alphabetical Index
Starting Serial No 0188002
Original Issue 1-90
Revised 5-7-97
KG * Added additional alphabetical index entries 1-8
HORN WIRING 11-1, 11-2
HOURMETER 11-3, 11-4
HYDRAULIC CIRCUITS 9-1 THRU 9-11
IGNITION SWITCH 11-3, 11-4
INCHING VALVE 8-3, 10-16
INLINE BYPASS 13-29, 13-30
INSTRUMENT PANEL 11-3, 11-4
JOYSTICK 10-24
KITS 1-11
LEFT HAND TILT/SWAY CONTROL 13-2
LIFT CYLINDER 10-1
LIFT CYLINDER HYDRAULIC CIRCUIT 9-6
LIFT CYLINDER (42′ BOOM) 13-34
MAIN BOOM SECTIONS 3-1, 3-2, 3-3
MAIN HYDRAULIC PUMP 5-1, 5-3, 10-17
MISCELLANEOUS ELECTRICAL COMPONENTS 11-3, 11-4
MUFFLER 5-9
NEGATIVE BATTERY CABLE 11-5
OIL COOLER 5-6, 9-2, 9-3
OIL FILTER 5-2, 5-4, 10-22
OIL PRESSURE GAUGE 11-3, 11-4
OIL PRESSURE SENDER 5-1, 5-3, 11-1, 11-2
OIL RESERVOIR 10-22
OIL SUPPLY & PRESSURE LINES 9-1
PINTLE HOOK 13-23
POSITIVE BATTERY CABLE 11-5
PRIORITY FLOW CONTROL VALVE 10-11
QUICK SWITCH ASSEMBLY 3-5
QUICK SWITCH MOUNTED CARRIAGE ASSEMBLY 4-2
RADIATOR & HOSES 5-6
REAR AXLE FRAME 2-2
REAR AXLE MOUNTING PIN 2-2
REAR DRIVE MOTOR 10-10
INTRODUCTION
Alphabetical Index
Starting Serial No 0188002
Original Issue 1-90
Revised 5-7-97
KG * Added additional alphabetical index entries 1-9
REAR STEERING AXLE 2-2
REAR STEERING AXLE DRIVE HUB 6-6
REAR STEERING AXLE NON DRIVE HUB 6-7
REPAIR KITS 1-11
RESERVOIR FILLER-BREATHER 10-22
RESERVOIR SUPPLY CIRCUIT 9-1
RESERVOIR 10-22
RESERVOIR FILTER 10-22
RESERVOIR HEATER 13-31
RETRACTION CABLE 3-4
REVERSING MASTER SWITCH 7-4
SEAT 2-1
SEAT BELT 2-1
SECOND BOOM SECTION 3-2
SERVICE BRAKE LINES 8-1
SERVICE KITS 1-11
SIX FOOT MAST 13-12
SLOPE PILER CARRIAGE 13-9
SOLENOID VALVES 10-14
STABILIZER CYLINDER (42′ BOOM) 13-35
STABILIZER VALVE (42′ BOOM) 13-37
STARTER MOTOR 5-2, 5-4, 11-1, 11-2
STEERING COLUMN 7-5
STEERING CYLINDER 10-8
STEERING CYLINDER HYDRAULIC CIRCUIT 9-10
STEERING KNUCKLES 2-2
STEERING ORBITROL 7-4, 10-23
STEERING WHEEL 7-5
SUPPLY HYDRAULIC CIRCUIT 9-1
SWAY CONTROL HANDLE & LINKAGE 7-1
SWAY CYLINDER 10-7
SWAY CYLINDER HYDRAULIC CIRCUIT 9-9
SWING CYLINDER 13-14
SWING FORKS (100 DEGREE) 13-15
THERMAL BYPASS 13-28
THIRD BOOM SECTION 3-3
TIE ROD ARM 2-2
TILT CONTROL HANDLE & LINKAGE 7-1
TILT CYLINDER 10-3, 10-4
TILT CYLINDER HYDRAULIC CIRCUIT 9-8
INTRODUCTION
Alphabetical Index
Starting Serial No 0188002
Original Issue 1-90
Revised 5-7-97
KG * Added additional alphabetical index entries 1-10
TILT ON JOYSTICK 13-24
TRACTION LOCK VALVE 10-25
TRAVEL ALARM 11-1, 11-2
WATER TEMPERATURE GAUGE 11-3, 11-4
WATER TEMPERATURE SENDER 5-2, 5-4
WHEELS & TIRES 6-8
WINCH INSTALLATION 13-25
WIRING HARNESS 5-1, 5-3, 11-1, 11-2
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