JLG 100Hx 100Hx+10 110Hx Service & Maintenance Manual (3120636) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG 100Hx 100Hx+10 110Hx Service & Maintenance Manual (3120636) – PDF DOWNLOAD
Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS..................... 3 A General................................................................ 3 B Hydraulic System Safety................................................ 3 C Maintenance............................................................ 3 Section 1. SPECIFICATIONS.................................................... 13 1.1 Capacities........................................................... 13 1.2 Component Data....................................................... 13 1.3 Performance Data..................................................... 14 1.4 Torque Requirements.................................................. 15 1.5 Lubrication.......................................................... 15 1.6 Pressure Settings.................................................... 20 1.7 Cylinder Specifications.............................................. 20 1.8 Boom Tape............................................................ 21 1.9 Major Component Weights.............................................. 21 1.10 Serial Number Locations............................................. 21 1.11 Critical Stability Weights.......................................... 22 Section 2. PROCEDURES........................................................ 25 2.1 General.............................................................. 25 2.2 Servicing and Maintenance Guidelines................................. 25 2.3 Lubrication Information.............................................. 26 2.4 Cylinders - Theory of Operation...................................... 27 2.5 Valves - Theory of Operation......................................... 27 2.6 Boom Chains.......................................................... 28 2.7 Wear Pads............................................................ 34 2.8 Drift Test........................................................... 34 2.9 Cylinder Checking Procedures......................................... 35 2.10 Cylinder Removal and Installation................................... 37 2.11 Cylinder Repair..................................................... 44 2.12 Boom Maintenance.................................................... 47 2.13 Tilt Alarm Switch Leveling.......................................... 54 2.14 Limit Switch Adjustments............................................ 56 2.15 Throttle Checks and Adjustments - Deutz F4l-912 Engine.............. 56 2.16 Throttle Checks and Precision Governor Adjustments - Ford Engine.... 56 2.17 Pressure Setting Procedures......................................... 60 2.18 Swing Bearing....................................................... 66 2.19 Drive Torque Hub.................................................... 71 2.20 Swing Torque hub.................................................... 81 2.21 Swing Brake - Ausco - Machines Built To 1992........................ 85 2.22 Swing Brake - Mico - Machines Built To 1992......................... 87 2.23 Swing Brake - Machines Built 1992 To Present........................ 89 2.24 Drive Brake - Ausco - Machines Built Prior To March 1992............ 91 2.25 Drive Brake - Mico - Machines Built March 1992 TO S/N 33476......... 93 2.26 Drive Brake - Mico - Machines Built S/N 33476 To Present............ 95 2.27 Free Wheeling Option................................................ 98 2.28 OEM Controllers..................................................... 98 2.29 Boom Marking Tape Installation...................................... 99 2.30 Boom Length/angle Sensor Adjustment Procedures......................101 2.31 Load Management System..............................................110 2.32 Load Management System Adjustment...................................114 2.33 Turntable Springs...................................................114 2.34 Pump Coupling Conversion Procedures.................................115 2.35 Hydraulic Component Start-Up Procedures and Recommendations.........116 2.36 Platform Rotator Brake..............................................117 2.37 Preventive Maintenance and Inspection Schedule......................117 Section 3. TROUBLESHOOTING...................................................121 3.1 General..............................................................121 3.2 Troubleshooting......................................................121 3.3 Hydraulic Circuit Checks.............................................121
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