JCB Vibromax W1500 Trench Roller Service Manuals SM35001
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JCB Vibromax W1500 Trench Roller Service Manuals SM35001
The Vibromax Model W1500 Trench Roller is a 1.5 metric ton tandem drum roller with hydrostatic propulsion and a hydrostatic vibratory system. The machine is available with either a 24.8 inch (630 mm) or a 33.5 inch (850 mm) drum. The machines can be ordered with manual or remote controls. Power is provided by a 61 cubic inch (1000 cc) Kubota, three cylinder water cooled diesel engine, Model D1005/-BB-EC, rated at 22.5 hp (16.8 kW) at 3000 RPM. The W1500 trench roller operates at a vibration frequency of 1860 vibrations per minute (31 Hz). The machine is designed with a single vibratory shaft mounted between the front and rear drum. The hydrostatic drive system is designed for two ground speeds. The hydrostatic drive system consists of two gear pumps, left and right drum drive motors with hydraulic brakes, and the system control valves. The left side drums are independently operated from the right side. This feature allows the machine to be steered. All models include pressure test ports for quick and easy diagnostics of the various hydraulic systems. Remote controlled units are operated either manually or by using the radio controlled remote system. Remote controlled machines are equipped with an auxiliary battery for the remote controller and a battery charger to insure a fully charged battery is always available
Table of Contents:
JCB Vibromax W1500 Trench Roller Service Manuals SM35001
SECTION ONE
GENERAL INFORMATION
MACHINE IDENTIFICATION 1 – 2
MACHINE DESCRIPTION 1 – 3
MACHINE SERIAL NUMBERS 1 – 4
COMPONENT IDENTIFICATION 1 – 5
SAFETY 1 – 6
SPARK ARRESTER 1 – 6
PERSONAL 1 – 6
MACHINE OPERATION 1 – 7
MAINTENANCE 1 – 9
GENERAL INFORMATION 1 – 10
STANDARD TORQUE DATA 1 – 11
METRIC/USA CONVERSIONS 1 – 13
MACHINE SPECIFICATIONS 1 – 14
FLUID CAPACITY 1 – 14
ENGINE DATA 1 – 15
OPERATING DATA 1 – 15
DIESEL FUEL SPECIFICATION 1 – 16
ENGINE OIL SPECIFICATION 1 – 17
MACHINE CONTROLS, MANUAL 1 – 18
MACHINE CONTROLS, WITH REMOTE 1 – 20
REMOTE BATTERY CHARGER 1 – 22
STARTING THE ENGINE 1 – 23
PARKING BRAKE 1 – 23
MACHINE OPERATION 1 – 24
PARKING 1 – 24
TURNING OFF THE ENGINE 1 – 24
MAINTENANCE SCHEDULE 1 – 25
As Required 1 – 25
Every 10 hours or daily 1 – 25
Every 100 hours of operation 1 – 25
Every 150 hours 1 – 25
Every 500 hours of operation 1 – 26
Every 1000 hours of operation or annually 1 – 26
SECTION TWO
ENGINE
ENGINE OVERHAUL 2 – 2
KUBOTA ENGINE WARRANTY 2 – 2
Oil and filter change 2 – 5
AIR FILTER SYSTEM 2 – 6
Dust collector 2 – 6
Replacing the filter elements 2 – 7
Cleaning the primary filter element 2 – 7
ENGINE COOLING SYSTEM 2 – 8
Inspection 2 – 8
Check coolant level 2 – 8
Cleaning 2 – 9
Filling the cooling system 2 – 9
ENGINE FUEL SYSTEM 2 – 10
Venting the fuel system 2 – 11
Replacing the fuel filter 2 – 11
SECTION THREE
ELECTRICAL CIRCUITS
ELECTRICAL SYSTEM 3 – 2
Battery 3 – 2
Battery fluid level 3 – 2
Fuses and Relays 3 – 3
UNDERSTANDING ELECTRICAL SCHEMATICS 3 – 5
UNDERSTANDING RELAYS 3 – 8
ENGINE ELECTRICAL CIRCUITS 3 – 11
UNDERSTANDING BATTERIES 3 – 12
UNDERSTANDING ALTERNATORS 3 – 14
STARTER SYSTEM DIAGNOSTICS 3 – 18
MACHINE ELECTRICAL CIRCUITS 3 – 21
ELECTRICAL LAYOUT 3 – 22
ELECTRICAL SCHEMATICS 3 – 26
WIRE HARNESS 5731/82110 3 – 30
WIRE CHART 5731/82110 3 – 31
WIRE HARNESS 5731/82505 3 – 32
WIRE CHART 5731/82505 3 – 33
WIRE HARNESS 5731/82121 3 – 34
WIRE CHART 5731/82121 3 – 35
WIRE HARNESS 5731/82105 3 – 37
WIRE CHART 5731/82105 3 – 38
WIRE HARNESS 5731/82175 3 – 40
SECTION FOUR
HYDRAULIC SYSTEMS
IDENTIFYING HYDRAULIC COMPONENTS 4 – 2
SUCTION LINES 4 – 3
PROPULSION SYSTEM DRAWINGS 4 – 4
PROPULSION SYSTEM FUNCTION 4 – 7
VIBRATION SYSTEM DRAWINGS 4 – 8
HIGH SPEED TRAVEL DRAWINGS 4 – 10
VIBRATION SYSTEM FUNCTION 4 – 13
HIGH SPEED TRAVEL FUNCTION 4 – 13
BRAKE SYSTEM DRAWINGS 4 – 14
DRAIN LINE DRAWINGS 4 – 16
HYDRAULIC TEST PORTS 4 – 18
HYDRAULIC SCHEMATIC 4 – 20
SECTION FIVE
CHASSIS
LOWER FRAME 5 – 2
UPPER FRAME 5 – 3
VIBRATION SHAFT 5 – 4
VIBRATION SYSTEM 5 – 6
Oil change 5 – 6
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Please Note:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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