JCB Vibromax 1105, 1106, 1405, 1805 Single Drum Rollers Service Manual
File Details:
JCB Vibromax 1105, 1106, 1405, 1805 Single Drum Rollers Service Manual
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 240
Sample Page From The Manual:
JCB Vibromax 1105, 1106, 1405, 1805 Single Drum Rollers Service Manual
A steering pump, mounted to the rear of the vibration pump, provides the oil needed for steering. The steering pump is also a second charge pump in the propulsion/vibration circuit. The steering pump draws oil from the reservoir, passes it through the steering control valve, through the inline hydraulic filter, and into the charge circuit. The charge pump draws oil from the reservoir, joins the steering oil at the filter, passes it through the filter and into the charge circuit. These machines come standard with parking brakes at both the front drum and the rear axle. A spring applied-hydraulically released multi disc brake is part of the drum drive motor gearbox. The axle uses a spring applied hydraulically released multiple disc brake at the intermediate gearbox. Pressure testing has been made easier by placing all the test ports at a centrally located test station under the engine hood on the right side of the machine. The electrical system consists of a 12 volt battery, starter, alternator system, optional lighting and standard instrumentation. The most notable changes from the earlier models are the mounting of the engine in a forward position and the tilting lift hood. These changes result in a substantial ambient noise level reduction.
Table of Contents:
JCB Vibromax 1105, 1106, 1405, 1805 Single Drum Rollers Service Manual
SECTION ONE
GENERAL INFORMATION
MACHINE DESCRIPTION 1 – 3
SERIAL NUMBERS 1 – 5
IDENTIFYING MACHINE COMPONENTS 1 – 6
FLUID SPECIFICATIONS 1 – 7
MACHINE SPECIFICATIONS 1 – 8
Model 1105 1 – 9
Model 1106 1 – 11
Model 1405 1 – 13
Model 1805 1 – 15
STANDARD TORQUE DATA 1 – 16
DIESEL FUEL SPECIFICATION 1 – 18
ENGINE OIL SPECIFICATION 1 – 19
SAFETY, GENERAL 1 – 20
SPARK ARRESTER 1 – 20
SAFETY, PERSONAL 1 – 21
SAFETY, MACHINE OPERATION 1 – 22
SAFETY, MAINTENANCE 1 – 25
SAFETY, DECALS 1 – 27
HYDRAULIC HOOD OPERATION 1 – 30
HOOD INSTRUCTIONS 1 – 32
SECTION TWO
ENGINE
ENGINE DATA 2 – 2
CUMMINS ENGINE WARRANTY 2 – 3
ENGINE REMOVAL 2 – 4
SECTION THREE
ELECTRICAL
GENERAL INFORMATION 3 – 2
FUSE LOCATION 3 – 3
RELAY LOCATION 3 – 3
INSTRUMENT PANEL 3 – 4
UNDERSTANDING ELECTRICAL SCHEMATICS 3 – 7
UNDERSTANDING RELAYS 3 – 9
VIBROMAX RELAYS 3 – 11
STARTER/CHARGING CIRCUIT (Cummins 6B59C) 3 – 13
STARTER/CHARGING CIRCUIT (Cummins 6BT59C) 3 – 15
UNDERSTANDING BATTERIES 3 – 15
BATTERY DIAGNOSTICS 3 – 16
UNDERSTANDING ALTERNATORS 3 – 17
CHARGING SYSTEM DIAGNOSTICS 3 – 18
VOLTAGE CHECKS AT ALTERNATOR 3 – 19
SYSTEM LEAKAGE 3 – 19
CIRCUIT WIRING TEST 3 – 19
MEASURING ALTERNATOR OUTPUT 3 – 20
UNDERSTANDING STARTERS 3 – 20
STARTER SOLENOID 3 – 21
STARTER SYSTEM DIAGNOSTICS 3 – 21
SOLENOID CIRCUIT TEST 3 – 21
STARTER CIRCUIT WIRING TEST 3 – 22
STARTER MOTOR TEST 3 – 23
INSTRUMENTATION PANEL 3 – 25
EMERGENCY STOP SWITCH/ BRAKE SWITCH 3 – 27
HIGH SPEED CIRCUIT 3 – 29
VIBRATION CIRCUIT 3 – 31
LIGHTING CIRCUIT 3 – 33
WORK LIGHTS, ACCESSORY PLUG, HEATER AND WIPERS 3 – 35
CAB WIRING 3 – 44
WIRE HARNESS 7241/80315 (0) 3 – 45
WIRE CHART 7241/80315 (0) 3 – 50
WIRE HARNESS 7241/80110(0)A 3 – 54
WIRE CHART 7241/80110(0)A 3 – 55
WIRE HARNESS 7241/80510(0)B 3 – 56
WIRE CHART 7241/80510(0)B 3 – 57
SECTION FOUR
HYDRAULIC
PUMP SUCTION LINES 4 – 2
HYDRAULIC COOLING SYSTEM 4 – 4
HYDRAULIC DRAIN LINES 4 – 6
HYDRAULIC TEST SYSTEM 4 – 8
HYDRAULIC TEST STATION 4 – 9
CHARGE SYSTEM 4 – 11
PROPULSION SYSTEM 4 – 13
MULTIFUNCTION VALVES 4 – 17
PROPULSION SYSTEM DIAGNOSTICS 4 – 18
INTERNAL LEAKAGE 4 – 18
PUMP SERVO CONTROL 4 – 19
VIBRATION SYSTEM 4 – 21
VIBRATION FREQUENCY 4 – 23
VIBRATION AMPLITUDE 4 – 25
VIBRATORY SYSTEM DIAGNOSTICS 4 – 26
STEERING SYSTEM 4 – 27
PARKING BRAKE SYSTEM 4 – 30
TOWING YOUR MACHINE 4 – 31
TOWING PROCEDURE 4 – 32
PARKING BRAKE DIAGNOSTICS 4 – 32
DIFFERENTIAL LOCK SYSTEM 4 – 35
HOOD LIFT SYSTEM 4 – 38
HYDRAULIC COMPONENTS 4 – 40
HYDRAULIC SCHEMATIC 4 – 41
SECTION FIVE
POWER TRAIN
GENERAL INFORMATION 5 – 2
OPERATION 5 – 3
SPETH AXLE 5 – 4
REAR AXLE REMOVAL 5 – 5
REAR AXLE INSTALLATION 5 – 6
AXLE TUBE DISASSEMBLY 5 – 8
PLANETARY DISSASSEMBLY 5 – 10
DIFFERENTIAL LOCK REMOVAL 5 – 12
DIFFERENTIAL LOCK ASSEMBLY 5 – 13
AXLE TUBE AND PLANETARY ASSEMBLY 5 – 14
INTERMEDIATE GEARBOX DISASSEMBLY 5 – 18
INTERMEDIATE GEARBOX ASSEMBLY 5 – 20
DIFFERENTIAL DISASSEMBLY 5 – 22
DIFFERENTIAL ASSEMBLY 5 – 24
DRUM REMOVAL 5 – 29
DRUM INSTALLATION 5 – 29
DRUM DRIVE 5 – 30
DRUM DRIVE BEARING REMOVAL 5 – 32
DRUM DRIVE BEARING INSTALLATION 5 – 34
DRUM DRIVE MOTOR REPAIRS 5 – 36
DRUM DRIVE GEARBOX 5 – 36
GFT 17 T2/312 2 GEARBOX 5 – 38
GFT 36 T3 1042 GEARBOX 5 – 40
SECTION SIX
PARKING BRAKE SYSTEM
DESCRIPTION 6 – 2
BRAKE RELEASE AND TOWING 6 – 4
TOWING PROCEDURE 6 – 5
AXLE BRAKE 6 – 6
AXLE BRAKE PARTS LIST 6 – 8
SECTION SEVEN
VIBRATION SYSTEM
VIBRATION SYSTEM 7 – 2
VIBRATION FREQUENCY 7 – 3
VIBRATION AMPLITUDE 7 – 5
VIBRATORY SYSTEM DIAGNOSTICS 7 – 6
LIFTING DEVICE 7 – 7
DRUM REMOVAL 7 – 8
DRUM INSTALLATION 7 – 8
EXCITER BEARING REMOVAL 7 – 9
EXCITER BEARING ASSEMBLY 7 – 13
DRUM EXCITER SHAFT 7 – 14
SECTION EIGHT
STEERING SYSTEM
SPECIAL TOOLS 8 – 2
ARTICULATION JOINTS 8 – 3
JOINT DISASSEMBLY 8 – 5
JOINT ASSEMBLY 8 – 9
STEERING CYLINDER 8 – 12
SECTION NINE
CHASSIS
DRUM FRAME 9 – 2
REAR FRAME 9 – 3
HOOD 9 – 4
OPERATOR PLATFORM 9 – 5
ROLLOVER PROTECTION STRUCTURE 9 – 6
SECTION TEN
ATTACHMENTS
LEVELING BLADE 10 – 2
BLADE CONTROL 10 – 3
BLADE HYDRAULIC LINES 10 – 4
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Please Note:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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