JCB Excavator JS 100 Series Tracked Excavators T4i Service Manual
FILE DETAILS:
JCB Excavator JS 100 Series Tracked Excavators T4i Service Manual
Size:172 MB
Fomat: PDF
Language: English
Brand: JCB
Type of machine: Excavator JS100
Type of document: Sevice Manual
Model: 9813-2200
Page of number: 1500
DESCRIPTION:
JCB Excavator JS 100 Series Tracked Excavators T4i Service Manual
FORMAT:
The manual is compiled in sections, the first two are numbered and contain information as follows:
1 General Information – The section includes general information such as torque settings and service tools.
2 Operator Manual – The section contains a copy of the applicable machine Operator Manual.
- Refer to this section when necessary for information about the main machine components and controls. Refer also to the safety and daily / weekly maintenance information. The remaining sections are alphabetically coded and deal with dismantling, overhaul etc. of specific components, for example:
- Each section contains data such as technical data, descriptions, fault finding and test procedures. Some sections contain procedures and specifications for different variants. This happens because of market requirements, or when the machine specification changes after a period of time. Where applicable, a table contains information to help you identify the correct data and procedures.
TABLE OF CONTENTS:
JCB Excavator JS 100 Series Tracked Excavators T4i Service Manual
Introduction
About this Manual
Machine Model and Serial Number 1
Using the Manual 1
Left-Hand Side, Right-Hand Side 2
Cross References 2
Safety
Safety – Yours and Others 3
Safety Warnings 3
General Safety 3
Clothing and Personal Protective Equipment (PPE) 4
About the Machine
Introduction
General 5
Product Compliance 5
Machine Description
General 6
Intended Use 6
Log Moving/Object Handling 6
Optional Equipment and Attachments 6
Danger Zone 6
Main Component Locations 7
Machine and Component Identification
Machine 8
Engine 9
Operator Protective Structure 11
Safety Labels
General 13
Safety Label Identification 14
Operator Station
Component Locations 17
Doors
Operator Door 18
Windows
Front Window 19
Side Window 20
Sun Visor/Sunblind
Sunblind 22
Operator Seat
General 24
Suspension Seat 24
Heated Seat Controls 26
Seat Ventilation Controls 26
Seat Belt
General 27
Inertia Reel Seat Belt 27
Static Seat Belt 28
Table of Contents
ii 9821/9700-1 ii
Mirrors
General 30
Drive Controls
Track Controls 34
Travel Speed Selector 35
Console Switches
General 37
Work Lights 37
Beacon 37
Seat Heater 37
Seat Ventilation 38
Control Locks 38
Radio Mute 38
Excavator Arm Quickhitch 38
Engine Stop Switch 38
Slew Lock 38
Cushion 38
Window Washer 39
Window Wipers 39
Front Lower Window Wiper 39
Cab Raise/Lower 39
Interior Switches
Ignition Switch 40
Cab Interior Light 40
Power Sockets
Auxiliary Power Socket 42
Instruments
General 43
Instrument Panel 44
Heating, Ventilating and Air-Conditioning (HVAC)
General 66
Air-Conditioning Controls 66
Operating Levers/Pedals
General 69
Control Layouts 69
Excavator Arm Controls 69
Dozer Blade Controls 76
Auxiliary Circuit Controls 77
Battery Isolator
General 80
Fire Extinguisher
General 81
Operation
Introduction
General 83
Operating Safety
General 84
Worksite Safety 86
Risk Assessment 86
Walk-Around Inspection
General 88
Table of Contents
iii 9821/9700-1 iii
Entering and Leaving the Operator Station
General 89
Emergency Exit 92
Before Starting the Engine
General 95
Starting the Engine
General 97
Immobilizer 98
Warming Up 99
Stopping and Parking the Machine
General 101
Preparing the Machine for Travel
General 102
Preparing for Worksite Travel 102
Beacon 103
Machine Locks
General 104
Control Lock 104
Getting the Machine Moving
General 106
Driving the Machine
General 109
Towing Other Equipment 110
Lifting and Loading
General 111
Load Charts 111
Overload Warning System 112
Working with the Excavator Arm
General 114
Preparing to Use the Excavator Arm 114
Lifting With the Excavator Arm 114
Digging 115
Checking the Bucket Linkage 120
Dipper Stroke Limiter 121
Working with the Dozer Blade
General 124
Dozing and Grading 124
Scraping and Cutting 124
Backfilling 124
Use of Machines on Slopes
General 126
Driving on Slopes 126
Working on Slopes 128
Moving a Disabled Machine
General 130
Getting the Machine Unstuck 130
Jump-Starting the Engine 131
Retrieval 132
Excavator Arm (Emergency Operation) 132
Lifting the Machine
General 134
Table of Contents
iv 9821/9700-1 iv
Transporting the Machine
General 136
Loading a Machine onto the Transporting Vehicle/Trailer 136
Unloading a Machine from the Transporting Vehicle/Trailer 138
Operating Environment
General 140
Operating in Low Temperatures 140
Operating in High Temperatures 140
Cab Filters 141
Refuelling the Machine
General 142
Low Fuel Levels 142
Filling the Tank 142
Attachments
Working with Attachments
Introduction 145
Attachments for your Machine 145
Connecting/Disconnecting Hydraulic Hoses 146
Impact Protection 149
Direct-Mounted Attachments
General 150
Quickhitch
Excavator Arm Quickhitch 153
Buckets
General 156
Bucket Teeth 156
Preservation and Storage
Cleaning the Machine
General 161
Preparing the Machine 161
Checking For Damage
General 163
Storage of the Machine
General 164
Put the Machine into Storage 164
During Storage 164
Take the Machine out of Storage 165
Machine Security
General 166
JCB Plantguard 166
Construction Equipment Security and Registration Scheme (CESAR) 166
LiveLink 166
Anti-Vandal Guards 166
Maintenance
Introduction
General 169
Owner/Operator Support 169
Service/Maintenance Agreements 169
Obtaining Spare Parts 170
Table of Contents
v 9821/9700-1 v
Maintenance Safety
General 171
Fluids and Lubricants 172
Maintenance Schedules
General 175
How to Use the Maintenance Schedules 175
Maintenance Intervals 175
Pre-start Cold Checks, Service Points and Fluid Levels 177
Functional Tests and Final Inspection 180
Maintenance Positions
General 182
Maintenance Position (Excavator Arm Lowered) 182
Service Points
General 183
Access Apertures
General 195
Battery Cover 195
Engine Compartment Cover 196
Hydraulic Compartment Cover 198
Radiator Cover 200
Tools
General 202
Toolbox 202
Lubrication
General 203
Preparing the Machine 203
Attachments
General 204
Body and Framework
General 205
Slew Ring Bearings 205
Pivot Pins 206
Operator Station
General 208
Operator Protective Structure 208
Seat 210
Seat Belt 210
Controls 211
Engine
General 212
Oil 212
Drive Belt 214
Air Filter
General 215
Pre-Cleaner 215
Dust Valve 215
Fuel System
General 216
Tank 217
Fuel Filter 218
Water Separator 218
Table of Contents
vi 9821/9700-1 vi
Cooling System
General 220
Coolant 220
Cooling Pack 222
Tracks
General 223
Steel 224
Idler Wheels 225
Rollers 225
Track Gearbox
Oil 226
Hydraulic System
General 227
Services 228
Oil 228
Cylinder Rams 229
Electrical System
General 230
Battery 230
Battery Isolator 231
Fuses 232
Relays 235
Window Washer 237
Miscellaneous
Fire Extinguisher 239
Technical Data
Machine Static Dimensions
General 241
Dimensions 243
Weights 265
Machine Performance Dimensions
Excavator Arm Dimensions and Performance 271
Driving Performance 333
Noise Emissions
General 334
Noise Data 334
Vibration Emissions
General 335
Vibration Data 336
Fluids, Lubricants and Capacities
General 340
Fuel 343
Coolant 348
Torque Values
General 349
Electrical System
General 372
Fuses 372
Relays 377
Engine
Engine Emissions 381
Table of Contents
vii 9821/9700-1 vii
Tracks
General 382
Declaration of Conformity
General 383
Machine Data 383
Warranty Information
Machine Service Record Sheet 385
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