JCB Engines Scania 16 Engine 1588778 Workshop Manual
FILE DETAILS:
JCB Engines Scania 16 Engine 1588778 Workshop Manual
Size: 8.04 MB
Fomat: PDF
Language: English
Brand: JCB
Type of machine: Scania 16 Engine (1588557)
Type of document: Workshop Manual
Model: 9806-5200
Page of number: 131
TABLE OF CONTENTS:
JCB Engines Scania 16 Engine 1588778 Workshop Manual
General4
Specifications 4
General tightening torques 5
Removing and lifting the engine 6
Special tools6
Lifting and fitting the engine 8
Mounting the engine in a universal stand9
Special tools9
Cylinder head10
Adjusting the valve clearance and unit injectors11
Adjusting the valve clearance 12
Adjusting the unit injector12
Order of adjustment 15
Renewing the upper rocker cover gasket 16
Renewing the lower rocker cover gasket 16
Cylinder head20
Removal 20
Fitting 24
Valves 30
Removal 30
Fitting 30
Checking and machining 31
Valve stem seal 32
Renewal 32
Valve seats 33
Renewal 33
Machining the cylinder head35
Specifications 35
Work description 37
Valve guides39
Renewal 39
Sleeves for unit injectors40
Renewal 40
Cylinder block 42
Overhaul 42
Cylinder liner43
Removal 43
Fitting 44
Measuring the cylinder liner height 45
Machining cylinder liner height 47
Rear crankshaft seal 52
Renewal 52
Flywheel housing53
Removal 53
Fitting 54
Closed crankcase ventilation56
Front timing gear casing58
Removal 58
Fitting 59
Front crankshaft seal60
Renewal60
Crank mechanism62
Piston and connecting rod 63
Removal 63
Fitting 64
Renewing a piston 66
Connecting rod 69
Checking 69
Renewal of bearing bushing in connecting rod 71
Flywheel 73
Removal 73
Fitting 74
Support bearing75
Ring gear 76
Crankshaft 77
Removal 77
Fitting 79
Checking and machining the crankshaft 82
Timing gear 84
Gear drive 84
Intermediate gear86
Removal 86
Fitting 88
Bearing in intermediate gear 89
Camshaft gear 92
Crankshaft gear 93
Camshaft95
Removal 95
Fitting 98
Checking camshaft setting 101
Removing the camshaft bearing 102
Fitting the camshaft bearing 106
Fan drive 110
Lubrication system 114
Oil filter 114
Oil cooler 116
Oil cleaner118
Oil pump 122
Exhaust manifold 124
Turbocharger 125
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
Derrick Moses –