JCB Engines Agco Sisu Power Tier 4 interim engines Service Manual
FILE DETAILS:
JCB Engines Agco Sisu Power Tier 4 interim engines Service Manual
Size: 18.7 MB
Fomat: PDF
Language: English
Brand: JCB
Type of machine: Engines Agco Sisu Power Tier 4 interim engines
Type of document: Service Manual
Model: 9806-4100
Page of number: 114
VIDEO PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
JCB Engines Agco Sisu Power Tier 4 interim engines Service Manual
GENERAL
TO THE USER 1
SAFETY INSTRUCTIONS 2
ENGINE TYPE DESIGNATIONS4
LOCATION OF THE ENGINE SERIAL NO4
MARKING OF THE EEM 4 CONTROL UNIT 5
LIFTING THE ENGINE 5
CONSTRUCTION
Technical Data 6
General 7
Cylinder Block7
Flywheel Housing7
Valve Mechanism7
Cylinder Head8
Crank Mechanism8
Timing Gears 9
Lubricating System 10
Cooling System 11
Inlet and Exhaust System12
TECHNICAL DATA
Cylinder Block13
Cylinder Liners 13
Cylinder Head14
Valves and Rockers 14
Tappets and Push Rods 15
Camshaft 15
Crankshaft15
Flywheel 17
Balancing Unit18
Timing Gears 18
Connecting Rod 18
Piston, Rings and Pin19
Lubricating System 20
Oil Pump 20
Coolant Pump21
Thermostat 22
Turbocharger 22
TIGHTENING TORQUES 23
SPECIAL TOOLS
Cylinder Block24
Timing Gear and Flywheel Housing 25
Cylinder Head and Valve Mechanism26
Crank Mechanism27
Coolant Pump28
Fuel System 29
WORK INSTRUCTIONS
1 CYLINDER BLOCK
11 Measuring cylinder liner wear31
12 Removing cylinder liner 31
13 Checking cylinder block 31
14 Changing camshaft bushing 32
15 Fitting plug at camshaft rear end33
16 Oversize bushings for camshaft 33
17 Fitting plug at camshaft rear end (oversize bushings) 34
18 Fitting cylinder liner 34
2 FLYWHEEL HOUSING
21 Fitting flywheel housing 37
22 Changing crankshaft rear oil seal37
3 CYLINDER HEAD
31 Removing cylinder head 39
32 Removing valves39
33 Checking cylinder head 40
34 Changing valve guides 40
35 Machining valve seat41
36 Changing valve seat rings 41
37 Grinding valves 42
38 Fitting valves42
39 Fitting cylinder head 42
4 VALVE MECHANISM
41 Reconditioning valve mechanism45
42 Changing camshaft / camshaft gear 46
43 Adjusting valves 47
5 CRANKSHAFT
51 Removing crankshaft49
52 Checking crankshaft 49
53 Changing crankshaft gears 50
54 Fitting crankshaft50
55 Crankshaft hub piece51
56 Checking element of the rubber damper52
57 Viscose type Vibration Damper 52
6 CONNECTING RODS AND PISTONS
61 Removing Pistons Together with Connecting Rods 53
62 Changing Connecting Rod Bearings53
63 Checking Connecting Rod 54
64 Changing Piston Rings 55
65 Checking Pistons55
66 Fitting Piston Pin56
67 Fitting Piston Together with Connecting Rod 56
7 COUNTERBALANCE (44- and 49-Engines)
71 Removing and Disassembling Counterbalance Unit57
72 Reconditioning Counterbalance Unit57
73 Fitting Counterbalance Unit 58
74 Changing Crankshaft Gear Rim 58
8 FLYWHEEL
81 Changing Starter Ring Gear on Flywheel59
82 Fitting Flywheel 59
9 TIMING GEAR ASSEMBLY
91 Removing Timing Gear Casing 61
92 Fitting Timing Gear Casing 62
93 Fitting the Crankshaft Hub, 98 63
94 Power Take-off 64
95 Fan Drive Device64
10 LUBRICATION SYSTEM
101 Oil Pressure Regulating Valve 65
102 Removing and Dismantling Lubricating Oil Pump 65
103 Assembling and Fitting Lubricating Oil Pump 66
104 Piston Cooling Nozzles66
105 Fitting Oil Sump Gasket67
106 Lubricating Oil Cooler 67
107 Lubricating Oil Quality Requirements 68
108 Oil Capacities 69
108 Closed Crankcase Ventilation (CCV) 69
11 COOLING SYSTEM
111 Quality Requirements of Coolant 71
112 Thermostat 71
113 Reconditioning Coolant Pump 72
114 Coolant Pumps with Heavy Duty Bearings 74
115 Installing the Cylinder Head Connection Part 76
12 INLET AND EXHAUST SYSTEM
121 Checking the Air Cleaner 77
122 Checking the Inlet and Exhaust Pipes 77
123 Checking the Turbocharger 78
124 Fitting the Turbocharger 79
125 EGR System 80
13 FUEL SYSTEM
131 Technical Data 84
132 Bleeding Fuel System 85
133 Measuring Fuel Feed Pressure 85
134 Inspecting Injectors 86
135 High-Pressure Pump 88
136 Rail 89
137 Fuel Quality Requirements 90
138 SCR System 91
14 EEM4 ENGINE CONTROL SYSTEM
141 Construction of the EEM4 95
142 EEM4 Engine Control System, Description 96
143 Service Tool of the EEM4 System 96
144 Changing the Control Unit (ECU) 97
145 Wiring Sets 98
146 Sensors of the Engine Control System 100
15 ELECTRICAL SYSTEM
151 Alternators 103
152 Starters
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
JCB Engines Agco Sisu Power Tier 4 interim engines Service Manual
TO THE USER:
This Workshop Manual is intended to assist with workshop operations and repair work. 4th Generation engines (types 33, 44, 49, 66, 74, 84 and 98) are generally of the same construction, so the same repair instructions will usually apply to various engine types. The differences between the various engine types, which affect repair work, are mentioned in the technical data and repair instructions.
- All measurements are in millimetres and valid when the temperature of the parts is +20°C, unless otherwise stated. Before starting any repair work, please read the safety instructions at the beginning of this book.
- Make sure that you have all the necessary tools, parts and accessories to hand. The special tools mentioned in the work instructions are not all essential, but they speed up and facilitate the work and contribute to successful execution of the work.
- An engine which has undergone repairs must be run in just like a new one. Should the engine require work not described in this manual, please consult your local agent or the Service Department of AGCO SISU POWER Inc., Linnavuori, Finland.
To facilitate consulting, find out the following facts about the engine before contacting us:
– engine type
– engine number
– model or equipment
– hours operated or kilometres driven.
This Workshop Manual does not cover the regular service procedure as this is explained in the 4th Generation series Instruction Manual. As AGCO SISU POWER Inc. is continuously developing its products, all rights are reserved to alter the specifications, accessories and the service and repair procedure without separate notice.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted