Isuzu Hitachi 6WG1 Engine Workshop Manual – PDF DOWNLOAD 

Description

Isuzu Hitachi 6WG1 Engine Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Isuzu Hitachi 6WG1 Engine Workshop Manual – PDF DOWNLOAD 

Language : English
Pages : 236
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Isuzu Hitachi 6WG1 Engine Workshop Manual – PDF DOWNLOAD 

GENERAL INFORMATION 1
General Information 1
General Information 2
Service Precautions 2
Reading the model 6
General information 6
Engine 13
Engine mechanical (6WG1 (Common rail)) 13
6WG1-TC Engine 14
Service Precautions 14
Reading the model 15
Explanation of functions and operations 16
Functional check: 19
Main data and specifications 22
Engine accessories 24
Component parts 24
Removal 24
Installation 25
Engine exterior equipment 28
Component parts 28
Removal 31
Inspection 42
Installation 42
Torque specifications 56
Cylinder head 58
Component parts 58
Removal 58
Disassembly 62
Inspection 65
Assembly 68
Installation 73
Torque specifications 81
Special tools 82
Rocker arm 83
Component parts 83
Disassembly 83
Inspection 84
Assembly 85
Camshaft 86
Component parts 86
Disassembly 86
Inspection 87
Assembly 89
Torque specifications 89
Timing gear 90
Component parts 90
Removal 90
Inspection 92
Disassembly 93
Assembly 94
Installation 94
Torque specifications 98
Special tools 99
Flywheel, flywheel housing 100
Component parts 100
Removal 101
Disassembly 101
Inspection 102
Assembly 102
Installation 102
Torque specifications 105
Special tools 106
Piston, connecting rod 107
Component parts 107
Removal 107
Disassembly 108
Inspection 109
Assembly 112
Installation 115
Torque specifications 118
Special tools 119
Crankshaft 120
Component parts 120
Removal 120
Disassembly 121
Inspection 122
Assembly 125
Installation 125
Special tools 127
Cylinder block 128
Component parts 128
Disassembly 128
Inspection 129
Assembly 129
Torque specifications 132
Engine 133
Cooling system (6WG1 (Common rail)) 133
Cooling system 134
Service Precautions 134
Explanation of functions and operations 134
Trouble shooting 136
Engine overheats 137
Engine overcools 138
Main data and specifications 138
Thermostat 139
Component parts 139
Removal 139
Inspection 140
Installation 140
Torque specifications 142
Special tools 143
Water pump 144
Component parts 144
Disassembly 144
Inspection 146
Assembly 146
Torque specifications 149
Special tools 150
Engine 151
Fuel system (6WG1 (Common rail)) 151
Fuel system 152
Service Precautions 152
Explanation of functions and operations 152
Functional check: 155
Main data and specifications 157
Fuel filter 158
Component parts 158
Disassembly 158
Inspection 159
Assembly 160
Engine 163
Electrical system (6WG1 (Common rail)) 163
Starting system 164
Service Precautions 164
Explanation of functions and operations 164
Trouble shooting 165
Even if the starter switch is switched on, the starter does not function 166
The pinion advances but does not engage the ring gear 167
The pinion engagement motor turns but the engine does not turn 168
The pinion engages but the engine does not turn 169
After starting the engine, the starter doesn’t stop when the starter switch is turned off 170
Main data and specifications 170
Starter 171
Component parts 171
Disassembly 172
Inspection 174
Assembly 178
Torque specifications 181
Charging system 182
Service Precautions 182
Trouble shooting 184
Does not charge at all 185
Lack of electrical charge 186
Overcharged 187
Charging current is unstable 188
Abnormal noises come from the generator 189
Main data and specifications 189
Generator 190
Component parts 190
Disassembly 191
Inspection 192
Assembly 194
Functional check: 195
Torque specifications 196
Engine 197
Lubricating system (6WG1 (Common rail)) 197
Lubricating system 198
Service Precautions 198
Explanation of functions and operations 198
Main data and specifications 199
Oil filter 201
Component parts 201
Disassembly 201
Assembly 201
Special tools 203
Oil pan, oil jet 204
Component parts 204
Removal 205
Installation 205
Torque specifications 208
Oil pump 209
Component parts 209
Disassembly 209
Inspection 210
Assembly 211
Torque specifications 213
Oil cooler 214
Component parts 214
Disassembly 214
Inspection 215
Assembly 215
Torque specifications 217
Engine 219
Intake system (6WG1 (Common rail)) 219
Turbocharging system 220
Service Precautions 220
Explanation of functions and operations 220
Trouble shooting 221
If faults or vibrations occur 222
When the turbocharger is thought to be mainly fine but output power is low 223
Oil is leaking in the exhaust pipe or intake pipe, exhaust gas is white 224
Main data and specifications 224
Turbocharger 225
Component parts 225
Disassembly 225
Inspection 229
Assembly 232

S.V 05/01/2025