Isuzu Hitachi 4НК1 6НК1 Руководство по двигателям KM-4HK1-R-00 PDF

Description

Isuzu Hitachi 4НК1 6НК1 Engine Manual KM-4HK1-R-00 – PDF DOWNLOAD

FILE DETAILS:

Isuzu Hitachi 4НК1 6НК1 Engine Manual KM-4HK1-R-00 – PDF DOWNLOAD 

Language : Russian
Pages : 958
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Isuzu Hitachi 4НК1 6НК1 Engine Manual KM-4HK1-R-00 – PDF DOWNLOAD 

How to Use This Manual 1E-3
Table of Abbreviations 1E-4
Parts List by
Engine Specification 1E-5
About Wire Colors 1E-6
About Wire Diagrams 1E-7 Maintenance
Safety Precautions 1E-10 Troubleshooting Procedure 1E-11 Interview 1E-13 Preliminary Inspection 1E-15 Troubleshooting 1E-15 How to Read DTCs 1E-16 Confirmation After Repair 1E-18 Final Check List 1E-18 How to Clear DTCs 1E-19 Troubleshooting with Troubleshooting Tool 1E-20 How to Use Troubleshooting Tools 1E-25 How to Use Tech2 1E-25 Injector Balance Test 1E-43 Re-Recording Q (Quick) Adjustment Data with Tech2 1E-48 How to Use TIS 2000 1E-68 How to Test Injectors 1E-78 How to Use the Injector Tester 1E-78 Injector Identification Method Using a Non-Contact Infrared Thermometer 1E-82 How to Use the Flash Tool 1E-84 How to Use the Breaker Box 1E-85 Engine Management System 1E-88 Operating Principle Description 1E-88 Preheating Control 1E-97 Schematic Diagram 1E-118 Engine Wiring Harness Locations 1E-134 Connector List 1E-146 Functional Check List 1E-149 OBD System Check 1E-150 Diagnostic Lamp Circuit System Check 1E-152 Diagnostic Flashing Lamp Circuit System Check 1E-154 Search Tool Power Supply Circuit System Check 1E-157 Search Tool Communication Circuit System Check 1E-159 Starting Circuit System Check 1E-162 Starting System Check 1E-168 Fuel System Check 1E-171 Intake System Check 1E-173 Door Check 1E-174 EGR Control Unit Check 1E-175 QOS (Starting Aid System ) Check 1E-178 Diagnostic Trouble Code List 1E-183 DTC: P0087 (Flash Code 227) Fuel Rail Pressure Low (No Fuel Pump Supply Pressure ) 1E-207 DTC: P0088 (Flash Code 118) Fuel Rail Pressure Above Specified (1st or 2nd Stage) 1E-215 DTC: P0089 (Flash Code 151) Pressure Error

Fuel Rail ( Fuel Pump Supply Pressure Too High ) 1E-220
DTC: P0090 (Flash Code 247)
SCV (Supply Control Valve) Control System Circuit Open,
Short to +V (+Battery Circuit)
, or Short to Ground 1E-225 DTC: P0107 (Flash Code 71) BARO Sensor Circuit
Low Input (Open Circuit or Short to Ground) 1E-231 DTC: P0108 (Flash Code 71) BARO Sensor Circuit High Input (Short to +5V Circuit) 1E-238 DTC: P0112 (Flash Code 22) BARO Sensor Error (Low Voltage, Short to Ground, Short to Circuit) 1E-245 DTC: P0113 (Flash Code 22) Charge Air Temperature Sensor Malfunction (High Circuit Defect , Open Circuit, or Short to Power) 1E-251 DTC: P0117 (Flash Code 23) Engine Coolant Temperature Sensor Malfunction (Low Circuit Defect, Short to Ground, or Short to Power) 1E-259 DTC: P0118 (Flash Code 23) Engine Coolant Temperature Sensor Input High Voltage (Open Circuit or Short to Power) 1E-266 DTC: P0182 (Flash Code 211) Fuel Temperature Sensor Malfunction (Low Voltage Defect, Short to Ground) 1E-274 DTC: P0183 (Flash Code 211) Fuel Temperature Sensor Malfunction (High Circuit Defect, Open Circuit, or Short to Power) 1E-280 DTC: P0192 (Flash code 245) Fuel Rail Pressure Sensor Malfunction ( Low Voltage Defect, Shorted Circuit) 1E-288 Diagnostic Trouble Code (DTC): P0193 (Flash code 245) Fuel Rail Pressure Sensor Malfunction ( High Voltage Signal Defect) 1E-294 DTC: P0201 (Flash code 271) Open in Fuel Injector No. 1 Actuating System Circuit 1E-301 DTC: P0202 (Flash code 272) Open in Fuel Injector No. 2 Actuating System Circuit 1E-308 DTC: P0203 (Flash code 273) Open in Fuel Injector No. 3 Actuating System Circuit 1E-315 DTC: P0204 (Flash Code 274) Open Circuit in Fuel Injector Actuation System #4 1E-322 DTC: P0205 (Flash Code 275) Open Circuit in Fuel Injector Actuation System #5 1E-329 DTC: P0206 (Flash Code 276) Open Circuit in Fuel Injector Actuation System #6

Fuel Injector No. 6 ON 1E-334
Electronic Fuel Injection Control System (Common Rail Principle)
DTC: P0219 (Flash Code 543)
Engine Overspeed 1E-339
DTC: P0237 (Flash Code 32)
Turbocharger Pressure Sensor Malfunction (Low
Voltage Signal Defect, Open Circuit) 1E-341
DTC: P0238 (Flash Code 32)
Turbocharger Pressure Sensor Malfunction (High Voltage Defect,
Short in Power Circuit, Open in Ground Circuit) 1E-348
DTC: P0335 (Flash Code 15)
Crankshaft Position Sensor Malfunction (No Signal Received) 1E-355
DTC: P0336 (Flash Code 15)
Crankshaft Position Sensor Malfunction (Incorrect Signal) 1E-362
DTC: P0340 (Flash Code 14) Camshaft Position Sensor Malfunction
(No Signal) 1E-368
DTC: P0341 (Flash Code 14)
Camshaft Position Sensor Malfunction (Error Signal) 1E-375
DTC: P0380 (Flash Code 66)
Glow Plug Relay Circuit Malfunction 1E-381
DTC: P0381 (Flash Code 67)
Glow Plug Relay Indicator Light Circuit Malfunction
1E-386
DTC: P0487 (Flash Code 44) Exhaust
Gas Circulation
(EGR) Position Sensor Malfunction 1E-391
DTC: P0488 (Flash Code 45)
EGR Valve Control Malfunction 1E-397
DTC: P0522 (Flash code 294)
Engine Oil Pressure Sensor Malfunction (Low
Voltage Signal Defect, Open Circuit, Short to Ground) 1E-403
DTC: P0523 (Flash code 295)
Engine Oil Pressure Sensor Malfunction (High
Voltage Signal Defect, Open Circuit, Short to Ground) 1E-409
DTC: P0601 (Flash code 53) ROM Malfunction 1E-417 DTC: P0603 (Flash code 54) EEPROM
Malfunction 1E-419 DTC: P0606 (Flash code 51/52) Central Processing Unit (CPU) Malfunction 1E-421 DTC: P0611 (Flash code 34) Charging Circuit Malfunction (Battery 1) 1E-423 DTC: P0612 (Flash Code 34) Charging Circuit Malfunction (Battery 2) 1E-426 DTC: P0650 (Flash Code 77) Diagnostic Lamp Circuit Malfunction 1E-429 DTC: P1093 (Flash Code 227) No Fuel Pump Pressure 1E-434 DTC: P1095 (Flash Code 225) Pressure Limiter Valve Open 1E-443 DTC: P1112

(Flash code 295)
Turbocharger Pressure Sensor Malfunction (Low Voltage Signal Defect,
Short to Ground) 1E-452
DTC (Diagnostic Trouble Code): P1113
(Flash code 295)
Turbocharger Temperature Sensor Malfunction (
High Voltage Signal Defect, Open Circuit,
Short to Power Supply Circuit) 1E-460
DTC (Diagnostic Trouble Code): P1173
(Flash code 542) Overheating 1E-466
DTC (Diagnostic Trouble Code): P1225
(Flash code 31) Idle
Speed ​​Up/Down Switch Malfunction
1E-472
DTC (Diagnostic Trouble Code): P1261
(Flash code 158)
Bank 1 Fuel Injector Actuator System Malfunction 1E-476
DTC (Diagnostic Trouble Code): P1261
(Flash Code 159)
Bank 2 Fuel Injector Actuator System Malfunction 1E-487
DTC (Diagnostic Trouble Code): P1271 (Flash Code 24) Accelerator Pedal Position Sensor 1-2 Signal Comparison
System Malfunction 1E-498 DTC (Diagnostic Trouble Code): P1277 (Flash Code 24) Accelerator Position Sensor 1 Malfunction (Low Voltage Signal Defect) 1E-504 DTC (Diagnostic Trouble Code): P1278 (Flash Code 24) Accelerator Position Sensor 1 Malfunction (High Voltage Signal Defect) 1E-509 DTC (Diagnostic Trouble Code): P1282 (Flash Code 24) Accelerator Position Sensor 2 Malfunction (Low Voltage Signal Defect) 1E-514 DTC: P1283 (Flash Code 24) Accelerator Position Sensor 2 Malfunction (High Voltage Signal Defect) 1E-519 DTC: P1345 (Flash Code 16) Camshaft Sensor Phase Malfunction 1E-524 DTC: P1625 (Flash Code 416) Main Relay System Malfunction 1E-529 DTC: P1630 (Flash Code 36) AC/DC Converter Malfunction 1E-536 DTC: P1631 (Flash Code 55) Voltage Abnormal in 5 V Power Supply Circuit 1 1E-538 DTC: P1632 (Flash Code 55) Voltage Abnormal in Power Supply Circuit 2 2 5V Voltage Abnormal 1E-541 DTC: P1633 (Flash Code 55) 3 5V Power Supply Circuit Voltage Abnormal 1E-544 DTC: P1634 (Flash Code 55) 4 5V Power Supply Circuit Voltage Abnormal 1E-547

DTC: P1635 (Flash Code 55) 5V Power Supply Circuit
Voltage Abnormal 1E-550
DTC: U2104 (Flash Code 84)
CAN Communication Bus Malfunction 1E-553
DTC: U2106 (Flash Code 85)
CAN Timeout
Error 1E-558 Symptom List 1E-563
Engine Difficult to Start 1E-564 Engine Shuts
Off 1E-568
Engine Runs Rough, Rough Idle
1E-572
Engine Has No Power 1E-576
Exhaust Gas Contains Excessive White Smoke 1E-581
Exhaust Gas Contains Excessive Black Smoke 1E-584
Noise 1E-587
Abnormal Fuel Consumption 1E-589
Abnormal Oil Consumption 1E-592
Special tool 1E-594
Dependent on specific machine manufacturer 1E-595
Hitachi Construction Machinery Co , Ltd 1E-595
Regarding electrical circuits 1E-598

DESCRIPTION:

Isuzu Hitachi 4НК1 6НК1 Engine Manual KM-4HK1-R-00 – PDF DOWNLOAD 

How to use this Guide:

This manual describes troubleshooting of the
engine system, which is closely related to troubleshooting of the machine.
Always refer to both manuals when troubleshooting.
This manual includes several sections. This section, “How to
Use This Manual,” provides common abbreviations
and instructions for using this manual. Therefore, if you are familiar
with Isuzu manuals, start with the section: Maintenance Safety Precautions
and Basic Troubleshooting Operations.
How to Use This Manual
• Common Abbreviations Table
• Engine Control Component List
• Wire Color Codes
• How to Use the Wiring Diagram

SV 05/01/2025