Hyundai R250lc-9 Crawler Excavator Operating Manual
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LANGUAGE:ENGLISH
PAGES:650+
DOWNLOADABLE:YES
FILE TYPE:PDF
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Hyundai R250lc-9 Crawler Excavator Operating Manual
FOREWORD:
This manual contains a number of instructions and safety recommendations regarding driving, handling, lubrication, maintenance, inspection and adjustment of the excavator. The manual is to promote safety maintenance and enhance machine performance. Keep this manual handy and have all personnel read it periodically. If you sell the machine, be sure to give this manual to the new owners. This machine complies with EC directive “2006/42/EC”.
1. Read and understand this manual before operating the machine. This operator’s manual may contain attachments and optional equipment that are not available in your area. Please consult your local Hyundai distributor for those items you require. Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death. Some actions involved in operation and maintenance of the machine can cause a serious accident, if they are not done in a manner described in this manual. The procedures and precautions given in this manual apply only to intended uses of the machine. If you use your machine for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you and others. In no event should you or others engage in prohibited uses of actions as described in this manual.
2. Inspect the jobsite and follow the safety recommendations in the safety hints section before operating the machine.
3. Use genuine Hyundai spare parts for the replacement of parts. We expressly point out that Hyundai will not accept any responsibility for defects resulting from nongenuine parts or non workmanlike repair. In such cases Hyundai cannot assume liability for any damage. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Hyundai or your Hyundai distributor for the latest available information for your machine or for questions regarding information in this manual. 0-2 It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and serious injury by keeping this machine properly maintained. It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents and serious injury while servicing the machine.
- No one should service or attempt to repair this machine without proper training and supervision. All service and maintenance personnel should be thoroughly familiar with the procedures and precautions contained in this manual. All personnel also must be aware of any federal, state, provincial or local laws or regulations covering the use and service of construction equipment. The procedures in this manual do not supersede any requirements imposed by federal, state, provincial or local laws.
- Hyundai can not anticipate every possible circumstance or environment in which this machine may be used and serviced. All personnel must remain alert to potential hazards. Work within your level of training and skill. Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast. Use your common sense.
TABLE OF CONTENTS:
Hyundai R250lc-9 Crawler Excavator Operating Manual
Foreword01
Before servicing this machine02
EC regulation approved 03
Table to enter S/No and distribution 04
Safety labels 05
Machine data plate 016
Guide (direction, S/No, symbol) 017
SAFETY HINTS
1. Before operating the machine 11
2. During operating the machine 16
3. During maintenance113
4. Parking 116
SPECIFICATIONS
1. Major components 21
2. Specifications 22
3. Working range25
4. Weight27
5. Lifting capacities 29
6. Bucket selection guide218
7. Undercarriage220
8. Specification for major components222
9. Recommended oils 225
CONTROL DEVICES
1. Cab devices31
2. Cluster32
3. Switches 323
4. Levers and pedals 327
5. Air conditioner and heater 329
6. Others 336
OPERATION
1. Suggestion for new machine 41
2. Check before starting the engine42
3. Starting and stop the engine 43
4. Mode selection system 46
5. Operation of the working device 411
6. Traveling of the machine 412
7. Efficient working method415
8. Operation in the special work sites 419
9. Normal operation of excavator421
10. Attachment lowering 422
11. Storage 423
12. RCV lever operating pattern425
13. Switching hydraulic attachment circuit 427
TRANSPORTATION
1. Preparation for transportation 51
2. Dimension and weight52
3. Loading the machine 55
4. Fixing the machine 57
5. Loading and unloading by crane 58
MAINTENANCE
1. Instruction 61
2. Tightening torque66
3. Fuel, coolant and lubricants69
4. Maintenance check list 611
5. Maintenance chart 616
6. Service instruction 618
7. Electrical system640
8. Air conditioner and heater 643
TROUBLESHOOTING GUIDE
1. Engine 71
2. Electrical system72
3. Others73
HYDRAULIC BREAKER AND QUICK CLAMP
1. Selecting hydraulic breaker 81
2. Circuit configuration82
3. Maintenance 83
4. Precaution while operating the breaker 84
5. Quick clamp 86
INDEX 91
INDEX DETAILS:
Hyundai R250lc-9 Crawler Excavator Operating Manual
A
Accel dial switch 324
After engine start 44
Air breather element632
Air cleaner filter625
Air conditioner & heater 329
Air conditioner filter 643
Alternate exit012
Attachment lowering422
B
Battery 640
Before starting engine 42
Boom lowering 422
Bucket clearance adjustment 638
Bucket replacement 636
Bucket selection guide 218
Bucket tooth replacement637
C
Cab air filter 643
Cab device 31
Changing machine control pattern 425
Cigar lighter 336
Cluster 32
Coolant 620
Cooling fan 624
D
Drain filter 632
E
Emergency engine starting connector 348
Engine oil filter 618
Engine oil level 618
Engine starting & stop 43
Engine starting by booster 641
Engine stop 45
F
Fan belt624
Fuel filter 627
Fuel leakage629
Fuel system bleeding 627
Fuel tank 625
Fuse & relay box 347
G
Gauge 33
H
Handsfree 337
Hydraulic breaker 81
Hydraulic oil changing 630
Hydraulic oil filling 630
Hydraulic oil level 630
L
LCD 35
LCD display map 36
LCD main operation display 33
Levers & pedals327
Lifting capacities 29
M
Maintenance check list 611
Major component 21
MCU (Machine Control Unit) 347
Mode selection system 46
Monitor panel32
Mounting and dismounting112
N
New machine operation41
O
Oil cooler 623
Operating pattern 425
P
Pedals 327
Periodical replacement parts 65
Pilot filter 632
Pin & bushing lubrication 639
Prefilter 626
Pilot lamps37
Q
Quick clamp 86
R
Radiator flushing 620
Radio & CD/MP3 player341
92
RCV lever lubricate 635
Recommended oils 225, 610
Relieving pressure63
Remote controller 339
Return filter 631
RCV lever operating pattern 425
S
Safety hints 11
Safety labels05
Safety parts 65
Seat 346
Seat belt 346
Service meter 348
Service socket 338, 348
Specification for major component 222
Specification22
Start switch 323
Storage424
Suction strainer 631
Swing bearing grease 633
Swing gear & pinion grease634
Swing reduction gear oil 633
Switch panel323
Switches 39, 323
T
Torquesmajor component 68
Torquesfastener 66
Towing machine 414
Track adjustment 635
Track shoe selection221
Transportation 51
Travel reduction gear oil 634
Traveling machine 412
Troubleshooting guide 71
U
Undercarriage 220
USB socket 337
W
Warming up operation45
Warning lamps34
Weight 27
Windshield 349
Working device operation 411
Working method 415
Working range25
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]