Hyundai Kubota 03-M-E2B Engine Base Service Manual
TABLE OF CONTENTS:
Hyundai Kubota 03-M-E2B Engine Base Service Manual
MAIN PAGE............................................................... 1 CONTENTS (G)............................................................ 10 1. ENGINE IDENTIFICATION............................................ 11 [1] MODEL NAME AND ENGINE SERIAL NUMBER......................... 11 [2] E2B ENGINE.................................................. 12 [3] CYLINDER NUMBER............................................. 12 2. GENERAL PRECAUTION............................................... 13 3. MAINTENANCE CHECK LIST........................................... 14 4. CHECK AND MAINTENANCE............................................ 16 [1] DIALY CHECK POINTS.......................................... 16 [2] CHECK POINTS OF EVERY 50 HOURS.............................. 18 [3] CHECK POINTS OF EVERY 100 HOURS............................. 19 [4] CHECK POINTS OF EVERY 150 HOURS............................. 21 [5] CHECK POINTS OF EVERY 200 HOURS............................. 22 [6] CHECK POINTS OF EVERY 300 HOURS............................. 23 [7] CHECK POINTS OF EVERY 400 HOURS............................. 23 [8] CHECK POINTS OF EVERY 500 HOURS............................. 25 [9] CHECK POINTS OF EVERY 1 OR 2 MONTHS......................... 27 [10] CHECK POINTS OF EVERY YEAR ................................ 29 [11] CHECK POINTS OF EVERY 800 HOURS............................ 30 [12] CHECK POINTS OF EVERY 1500 HOURS........................... 31 [13] CHECK POINTS OF EVERY 2YEARS............................... 32 5. SPECIAL TOOLS.................................................... 33 CONTENTS (M)............................................................ 39 1. ENGINE BODY...................................................... 40 [1] PISTON...................................................... 40 [2] BUILT-IN DYNAMIC BALANCER (BALANCER MODEL ONLY)............. 40 [3] HALF-FLOATING HEAD COVER.................................... 41 2. COOLING SYSTEM................................................... 42 [1] BOTTOM BYPASS SYSTEM........................................ 42 3. FUEL SYSTEM...................................................... 43 [1] GOVERNOR.................................................... 43 4. ELECTRICAL SYSTEM................................................ 44 [1] STARTER AUTO REDUCTION UNIT................................. 44 5. TURBOCHARGER SYSTEM.............................................. 45 [1] BOOST COMPENSATOR........................................... 45 CONTENTS (S)............................................................ 46 1. TROUBLESHOOTING.................................................. 47 2. SERVICING SPECIFICATIONS......................................... 51 3. TIGHITENING TORQUES.............................................. 59 [1] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLT AND NUTS.... 59 [2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLT AND NUTS.... 60 4. CHECKING, DISASSEMBLING AND SERVICING............................ 61 [1] CHECKING AND ADJUSTING...................................... 61 (1) Engine body............................................. 61 (2) Lubricating system...................................... 63 (3) Cooling system.......................................... 63 (4) Fuel system............................................. 66 (5) Electrical system....................................... 68 (6) Turbocharger............................................ 73 [2] DIASSEMBLING AND ASSEMBLING................................. 74 (1) Draining coolant and Oil................................ 74 (2) External Components..................................... 74 (3) Cylinder Head and Valves................................ 75 (4) Timing Gears, Camshaft and fuel Camshaft................ 80 (5) Piston and Connecting Rod............................... 89 (6) Crankshaft.............................................. 92 (7) Thermostat and Water Pump............................... 95 (8) Starter................................................. 96 (9) Alternator.............................................. 97 (10) Turbocharger........................................... 99 [3] SERVICING...................................................101 (1) Cylinder Head and Valves................................101 (2) Timing Gears, Camshaft and fuel Camshaft................107 (3) Piston and Connecting Rod...............................111 (4) Crankshaft..............................................114 (5) Cylinder................................................119 (6) Oil Pump................................................120 (7) Starter.................................................121 (8) Alternator..............................................124 (9) Wiring Diagram..........................................126
DESCRIPTION:
Hyundai Kubota 03-M-E2B Engine Base Service Manual
TO THE READER:
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism. service and maintenance of 03-M-E28 series. it is divided into three parts. “General”. “Mechanism’ and ”Servicing’.
General:
Information on the engine identification, the general precautions, maintenance check list. check and maintenance and special tools are described.
Mechanism:
Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing.
Refer to Diesel Engine Mechanism Workshop Manual (Code No. 97897-01872) for the one which has not been described to this workshop manual.
Servicing:
- Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits.
- All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication.
- The right is reserved to make changes in all information at any time without notice. Due to covering many models of this manual. information or picture being used have not been specified as one model.
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com