Hyundai HX360L Crawler Excavator Service Repair Manual
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Hyundai HX360L Crawler Excavator Service Repair Manual
CONTENTS..................................... 1 FOREWORD..................................... 3 GENERAL...................................... 11 1. SAFETY HINTS.......................... 12 2. SPECIFICATIONS........................ 21 STRUCTURE AND FUNCTION....................... 33 1. PUMP DEVICE........................... 34 2. MAIN CONTROL VALVE.................... 55 3. SWING DEVICE.......................... 0 4. TRAVEL DEVICE.........................102 5. RCV LEVER.............................116 6. RCV PEDAL.............................123 HYDRAULIC SYSTEM.............................129 1. HYDRAULIC CIRCUIT.....................130 2. MAIN CIRCUIT..........................132 3. PILOT CIRCUIT.........................135 4. SINGLE OPERATION......................143 5. COMBINED OPERATION....................153 ELECTRICAL SYSTEM............................163 1. COMPONENT LOCATION....................164 2. ELECTRICAL CIRCUIT....................166 3. ELECTRICAL COMPONENT SPECIFICATION....185 4. CONNECTORS............................194 MECHATRONICS SYSTEM..........................218 1. OUTLINE...............................219 2. MODE SELECTION SYSTEM.................221 3. AUTOMATIC DECELERATION SYSTEM.........224 4. POWER BOOST SYSTEM....................225 5. TRAVEL SPEED CONTROL SYSTEM...........226 6. AUTOMATIC WARMING UP SYSTEM...........227 7. ENGINE OVERHEAT PREVENTION system.....228 8. VARIABLE POWER CONTROL SYSTEM........229 9. ATTACHMENT FLOW CONTROL SYSTEM........230 10. INTELLIGENT POWER CONTROL SYSTEM.....231 11. ANTI-RESTART SYSTEM..................233 12. SELF-DIAGNOSTIC SYSTEM...............234 13. ENGINE CONTROL SYSTEM................258 14. EPPR VALVE...........................259 15. MONITORING SYSTEM....................264 16. FUEL WARMER SYSTEM...................298 TROUBLESHOOTING..............................299 1. BEFORE TROUBLESHOOTING................300 2. HYDRAULIC AND MECHANICAL SYSTEM.......303 3. ELECTRICAL SYSTEM.....................323 4. MECHATRONICS SYSTEM...................339 MAINTENANCE STANDARD.........................367 1. OPERATIONAL PERFORMANCE TEST..........368 2. MAJOR COMPONENT.......................388 3. TRACK AND WORK EQUIPMENT..............397 DISASSEMBLY AND ASSEMBLY.....................403 1. PRECAUTIONS...........................404 2. TIGHTENING TORQUE.....................407 3. PUMP DEVICE...........................410 4. MAIN CONTROL VALVE....................433 5. SWING DEVICE..........................448 6. TRAVEL DEVICE.........................472 7. RCV LEVER.............................505 8. TURNING JOINT.........................519 9. BOOM, ARM AND BUCKET CYLINDER.........524 10. UNDERCARRIAGE........................542 11. WORK EQUIPMENT.......................554
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Hyundai HX360L Crawler Excavator Service Repair Manual
STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section explains the safety hints and gives the specification of the machine and major components.
SECTION 2 STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
SECTION 3 HYDRAULIC SYSTEM
This section explains the hydraulic circuit, single and combined operation.
SECTION 4 ELECTRICAL SYSTEM
This section explains the electrical circuit, monitoring system and each component. It serves not only to give an understanding electrical system, but also serves as reference material for trouble shooting.
SECTION 5 MECHATRONICS SYSTEM
This section explains the computer aided power optimization system and each component.
SECTION 6 TROUBLESHOOTING
This section explains the troubleshooting charts correlating problems to causes.
SECTION 7 MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
SECTION 8 DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information.
Please Note:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Johnathan Jimmy –