Hyundai HW100A Excavator Operator’s Manual 2023 – PDF DOWNLOAD

Description

Hyundai HW100A Excavator Operator’s Manual 2023 – PDF DOWNLOAD

The Hyundai HW100A Excavator Operator’s Manual 2023, in PDF format, is an essential guide. Covering controls, maintenance, safety, and troubleshooting, it ensures operators optimize performance and safety with the Hyundai HW100A Excavator.

FILE DETAILS:

Hyundai HW100A Excavator Operator’s Manual 2023 – PDF DOWNLOAD

Language : English
Pages : 443
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hyundai HW100A Excavator Operator’s Manual 2023 – PDF DOWNLOAD

HW100A 0
Revision 0
Table of Contents 2
Foreword 6
Intended Use 6
Engine and Emission Control System Maintenance 6
Machine Capacity 7
Attachments 7
Product Identification Number (PIN) 8
Engine Identification 9
Your Machine Serial Numbers 9
Safety Messages 9
EC Declaration of Conformity 11
EC DECLARATION OF CONFORMITY 12
Regulation (EU) 2017/654 Annex XV 13
Engine operation and maintenance 13
Malfunctions & Inducement 13
DoosanConnect System General Information and Privacy Notice 14
Safety 16
Safety Decals 17
Information and Location for Safety Decals 19
General 32
Safe Operation is Operator’s Responsibility 32
Know Your Machine 32
Proper Work Tools and Attachments 32
Pressurized Fluids 33
Flying or Falling Objects 34
Personal Protective Equipment (PPE) 34
Correction of Machine Problems 35
Crushing and Cutting 35
Hot Coolant and Oils – Burn Prevention 36
Fire and Explosion Prevention 36
Fire Extinguisher and First-Aid Kit (Emergency Medical Kit) 40
Electrical System and Electrical Shock 40
Rollover Protective Structure (ROPS) 41
Regulation 8 35(2) of the Mines Safety and Inspection Regulations (1995) 43
Transportation 44
Obey State and Local Over-the-Road Regulations 44
Loading and Unloading 44
Transporting Machine 45
Operation 46
Before Engine Starting 46
Work Site 47
Mounting/Dismounting 47
Cleaning 48
Operator Station 48
Seat Belt 49
Visibility Information 50
Boost Starting or Charging Engine Batteries 54
Starting Engine 56
Swinging or Traveling 57
Lifting and Digging 59
Operation on Slopes 60
Towing 61
Attachment 62
Equipment Lowering with Engine Stopped 62
Engine Stop 63
Parking Machine 63
Service Brake 64
Long Term Storage 65
Before Storage 65
During Storage 66
After Storage 66
Maintenance 67
Warning Tag 69
Cleaning 70
Proper Tools and Clothing 70
Disassembling Precautions 70
Use of Lighting 71
Fire and Explosion Prevention 71
Burn Prevention 72
Rubber That Contains Fluorides 73
Rubber and Plastics 73
Welding Repairs 74
Warning for Counterweight and Front Attachment Removal 76
Lock Inspection Covers 76
Working on Machine 76
Accumulator 77
Compressed Air 77
Supports and Blocking for Work Equipment 77
High-pressure Lines, Tubes and Hoses 78
Battery 79
Environment and Circumstances 80
Work Site Areas Requiring Extra Caution 80
High-voltage Cables 82
Underground Operation 83
Working in Water 83
Working in Contaminated Environment 83
Operation in Extreme Conditions 84
Exhaust Ventilation 88
Asbestos Information 89
Silica Dust Information 89
Disposal of Hazardous Materials 90
Sound 90
Vibration Information 91
Operating Controls 94
Component Locations 95
Operator’s Area 100
Operational Controls and Panels 101
Starter Switch 103
Engine Speed Control Dial 103
HVAC (Heating, Ventilation and Air Conditioning) Control Panel 104
12V Power Socket 104
Travel Speed Selector Switch 104
Transmission Gear Selector Switch 105
Auto Hold Switch 105
Ram Lock Switch 106
Aftertreatment System Switch 106
Parking Brake Switch 107
Trailer Turn Signal Indicator (If Equipped) 107
Safety Lever 108
Dozer/Outrigger Control Lever 108
One Touch Deceleration Button 108
Horn Button 109
Rotating Switch (If Equipped) 109
Breaker/Booster Button 109
Shear Switch (If Equipped) 110
Keypad 111
Steering Console 119
Quick Coupler Switch (If Equipped) 122
Engine Emergency Stop Switch 123
Emergency Start Mode Switch 123
Accelerator Pedal 123
Brake Pedal 124
Arti Boom Control Pedal 124
Photo Sensor 124
Hour Meter 125
Display Monitor 125
Display Monitor 126
Functional Check 127
Setting a Password 127
1 Fuel Gauge 127
2 DEF (AdBlue®) Level Gauge 128
3 Engine Coolant Temperature Gauge 128
4 Hydraulic Oil Temperature Gauge 128
5 Tachometer 129
6 Audio Display 129
7 Main Warning Lamp 129
8 Digital Clock 130
9 Favorites Button 130
10 Main Information Selector Button 130
11 Main Information Indicator 131
12 Power Mode Selector Button 131
13 Power Mode Indicator 132
14 Operating Mode/Flow Setting Selector Button 132
15 Auto Idle Selector Button 133
16 Menu Selector Button 133
17 Back Button 133
18 Camera Mode Selector / ESC Button 134
19 Jog Switch 134
20 Mode Symbol Display 135
21 Indicator Display 136
22 Display Warning Symbols 137
Warning Pop-Up Messages 143
User Menu 146
User Menu – Access and Escape Methods 146
Around View Monitoring (AVM) System 169
Operating Conditions and Instructions 169
Screen Components and View Modes 169
Displaying Outlines of the Vehicle Area 171
Proximity Alarm System 172
Sensor Locations 172
Sensor Operating Conditions and Settings 172
Sensor Alarm Setting 172
Operating Range and Display 173
HVAC (Heating, Ventilation and Air Conditioning) Operation 175
Location of Vents 175
Control Panel 176
Memory Function 179
Additional Operating Instructions 179
Seat Adjustment 180
Sears Seat 180
Forward/Backward Adjustment 180
Height and Firmness Adjustment 180
Headrest 180
Seat Heater Switch 180
Lumbar Adjustment 181
Backrest Adjustment 181
Seat Belt 182
Seat Belt Locking and Unlocking 182
Miscellaneous Electrical Devices 183
Cabin Light 183
Circuit Breaker (30 A, 50 A, 80 A) 183
Junction Box 184
DAB (Digital Audio Broadcasting) Audio 185
Emergency Exit Glass Breaking Tool 185
Miscellaneous Convenience Devices 186
Front Windows 186
Door Side Latch 187
Cabin Storage Compartments 188
Sunglasses Case 188
Sun Visor 189
Hanger 189
Cup Holder 189
Miscellaneous Access Covers and Doors 190
Battery Box Cover 190
Engine Cover 190
Operation 192
To Operate a New Excavator 192
Monitoring System 192
New Machine Break-in Procedures 192
Starting and Stopping Engine 193
Inspection Before Starting Engine 193
Operational Checks Before Starting Engine 196
Engine Start 197
Cold Weather Starting 199
Plug Heater (If Equipped) 201
Starting Engine With a Booster Cable 202
Hydraulic System Warm-up 203
Hydraulic System Warm-up – Cold Weather 204
Stopping Engine 204
Checks and Maintenance After Stopping Engine 205
Wait to Disconnect Indicator 205
Safety Lever 206
Travel 207
Before Traveling 208
Over the Road Traveling Procedures 208
Traveling on a Work Site 210
Traveling on a Slope 211
Parking 212
Travel Problems 213
Operating Instructions 214
Engine Speed Control 214
Emission Control System 214
After Treatment System 216
Mode Selection 220
Work Levers (Joysticks) (ISO Pattern) 222
Operating Precautions 225
Working in Water 231
Parking Excavator 232
Towing Procedure 233
Attachments 239
Bucket Replacement and Reversal 239
Replacement 240
Reversal (If Applicable) 241
Hydraulic Attachments (If Equipped) 242
Breaker Operation 242
Shear Operation (If Equipped) 246
Rotating Operation (If Equipped) 249
Quick Coupler Operation 250
Lifting Objects 258
Lifting Objects with Quick Coupler 259
Inspection, Maintenance and Adjustment 262
Maintenance Information 262
Safety Precautions 265
Machine Setup Position for Maintenance 266
Maintenance Handling Access 267
Entering/Leaving/Climbing On Machine 267
Handling Oil, Fuel, DEF (AdBlue®), Coolant 268
Oil 268
Fuel 268
DEF (AdBlue®) 270
Engine Oil 271
Grease 271
Coolant and Water for Dilution 271
Filters 272
Electrical System Maintenance 273
Recommend Fuel, Coolant, and Lubricant 274
Lubrication 274
Symbols for “Lubrication and Service Chart” 275
Fluid Capacities 280
Table of Recommended Lubricants 281
Maintenance Intervals 284
10 Hour / Daily Service 287
All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear – Inspect 287
Boom, Arm and Front Attachment Pins – Lubricate 287
Undercarriage Attachment Pins – Lubricate 287
Engine Oil Level – Check 287
Hydraulic Oil Level – Check 288
Fuel Level – Check 290
DEF (AdBlue®) Tank Level – Check 291
Main Fuel Filter – Check 291
Pre Fuel Filter and Water Separator – Check 292
Swing Reduction Gear Oil Level – Check 293
Coolant Level – Check 294
Check Level of Window Washer Liquid 294
Bucket Teeth and Side Cutters – Inspect 295
Cooling Fan – Inspect 295
Air Intake System and Emission Control System – Check 296
Seat Belt – Inspect 296
Mirrors – Check 296
Structure – Inspect 296
All Switches and Travel Alarm (If Equipped) – Check 297
Safety Lever – Check 297
Exterior Lights, Horn, Control Console Indicator, Display Monitor – Check 298
Overall of Engine Condition – Check 298
All Controls and Linkages – Check 298
Pipes and Heses – Check 299
AVM (Around View Monitoring System) (If Equipped) – Check 299
Boom Swing Bracket – Lubricate 299
Boom Swing Cylinder Pin – Lubricate 299
Front Axle Trunnion Bushing – Lubricate 299
Brake System – Test 300
50 Hour / Weekly Service 304
Perform All Daily Service Checks 304
Arm and Bucket Joint Pins – Lubricate 304
Dozer Blade Pin – Lubricate 305
Outrigger Pin – Lubricate 305
Front Axle Trunnion Bushing – Lubricate 306
Swing Bearing – Lubricate 306
Boom Swing Bracket – Lubricate 306
Fuel Tank Water and Sediment – Drain 307
Engine Fan Belt – Check 307
All Nuts and Bolts – Inspect 307
150 Hour / 3 Week Service 308
Perform All 10 Hours/Daily and 50 Hour Service Checks 308
Front/Rear Axle Case Oil – Change 308
Hub Reduction Gear Oil – Change 308
Transmission Fluid – Change 308
250 Hour / Monthly Service 309
Perform All Daily and 50 Hour Service Checks 309
Boom and Arm Joint Pins – Lubricate 309
Boom Swing Cylinder – Lubricate 311
Engine Fan and Alternator Belts – Check 311
Hydraulic Oil Return Filter – Replace 312
Pin and Bushings of the Front End Attachment – Inspect 312
Battery Fluid – Check 312
Bolts and Nuts – Inspect 312
Fuel System Hose Clamps – Inspect 312
Pilot Filter – Replace 312
Brake Filter – Replace 312
500 Hour / 3 Month Service 313
Perform All Daily, 50 and 250 Hour Service Checks 313
Engine Oil and Filter – Replace 313
Air Conditioning Filter – Clean 315
Cooling System – Clean 316
Air Cleaner Outer Filter – Clean 317
Main Fuel Filter – Replace 319
Pre Fuel Filter and Water Separator – Replace 320
Drive Shaft – Lubricate 320
Front/Rear Axle Steering Knuckle – Lubricate 321
Swing Gear and Pinion – Lubricate 321
Swing Reduction Gear Oil (After First 500 Hours) – Drain and Refill 321
1,000 Hour / 6 Month Service 322
Perform All Daily, 50, 250 and 500 Hour Service Checks 322
Pilot Filter – Replace 322
Swing Reduction Gear – Lubricate 322
Swing Reduction Gear Oil – Change 323
Hydraulic Oil Return Filter – Replace 324
Hydraulic Oil Suction Filter – Clean 325
Hydraulic Oil Tank Breather Filter – Replace 327
Transmission Fluid – Change 327
Front Axle Case Oil – Change 328
Rear Axle Case Oil – Change 328
Hub Reduction Gear Oil – Change 329
Air Conditioning Filter – Replace 330
Brake Filter – Replace 331
Fuel Cap Filter – Replace 332
Engine – Check and Adjust** 333
2,000 Hour / Yearly Service 334
Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks 334
Air Cleaner Outer and Inner Filter – Replace 334
Coolant – Change 335
Hydraulic Oil – Change 337
Alternator and Starter – Check** 339
Rubber Antivibration Shock Mounts – Check 339
Perform and Record Results of Cycle Time Tests 339
Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage 339
Adjust Valve Clearance – Check** 339
Head Bolt Torques – Check 339
4,000 Hour / Biennial Service 340
Major Parts – Periodic Replacement 340
4,500 Hour / Biennial Service 341
DEF (AdBlue®) Filter – Replace 341
DEF (AdBlue®) Breather Filter – Replace 344
5,000 Hour / 2 Years and 6 Months Service 345
DPF Soot Filter – Clean 345
12,000 Hour / 6 Year Service 346
Hose In-service Lifetime Limit (European Standard ISO 8331 and EN982 (CEN)) 346
Air Conditioning System 347
Gauge Panel – Check 347
Air Conditioner Hose – Check 347
Condenser – Check 347
Magnetic Clutch – Check 347
Belt Tension – Check 347
Bucket 348
Bucket Tooth – Replace 348
Bucket O-ring – Replace 349
Bucket Shimming Procedures 350
Bucket – Replace 351
Electrical System 352
Battery 352
Fuses 354
Relays 354
Junction Box 354
Engine Cooling System 357
General 357
Antifreeze Concentration Tables 359
Table of Standards for Allowed Tap Water 359
Fuel Transfer Pump (If Equipped) 360
Handling of Accumulator 363
Tires and Wheels 364
Tire – Check 364
Tire Changing Procedure 365
Venting and Priming Hydraulic System 371
Main System Pump 371
Hydraulic Cylinders 371
Swing Motor 372
Brake Line 372
General Venting 373
Maintenance in Special Conditions 374
Transportation 376
Loading and Unloading 377
Warning for Counterweight and Front Attachment Removal 377
Short Distance Self-powered Travel 378
Trailer Loading/Unloading Procedures 379
Lifting Machine 382
Specification 384
Standard Specification 384
Overall Dimensions 385
Disassembled Parts, Dimension and Weight 386
Components 386
Digging Force 388
Working Range 389
Excavator Rated Lift Capacity Tables 391
Approximate Weight of Workload Materials 415
Index 438

DESCRIPTION:

Hyundai HW100A Excavator Operator’s Manual 2023 – PDF DOWNLOAD

Foreword:

This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of HYUNDAI equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR HYUNDAI EQUIPMENT.

• Keep this manual in the cabin so it is always available. If it is lost, order another one from your HYUNDAI distributor. If there are any questions, contact your HYUNDAI distributor.
• This manual may illustrate options and accessories not installed on your equipment. Any modification made without written authorization or approval from HYUNDAI can create a safety hazard. Always replace parts with genuine HYUNDAI parts or HYUNDAI authorized replacement parts.

Intended Use:

The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use. Examples include, but are not limited to, are: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your HYUNDAI distributor for further information.

Customer Support: [email protected]

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