Hyundai HA30 Dump Truck Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Hyundai HA30 Dump Truck Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 284
Downloadable : Yes
File Type : PDF
Size: 42.3 MB
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Hyundai HA30 Dump Truck Operator’s Manual – PDF DOWNLOAD
Foreword
This manual provides rules and guidelines which will help you use this dump truck safely and effectively. This
manual describes procedures for operating, handling, lubricating, maintenance, checking and adjustment.
It will help the operator to achieve peak performance through effective, economical and safe dump truck
operation and maintenance.
• Keep this manual in the dump truck at all times and ensure that all personnel read it carefully before
operating the dump truck.
• Continue studying the manual until proper operating procedures are completely adopted as personal habit.
• This manual describes the basic techniques. The operator’s skill will increase with correct knowledge of
dump truck operation.
• Operation, inspection and maintenance should be carefully carried out, and safety must be given first
priority.
If this manual has been lost or has become dirty and cannot be read, request a replacement manual from
your local Dealer.
If you sell the dump truck, be sure to give this manual to the new owners.
Hyundai cannot be held responsible for damage or injury caused through use of
improper spare parts not specified by Hyundai, improper handling, operation and
utilization of the dump truck in other ways than those described in this manual.
cannot be held responsible for unauthorized modifications or the non-adherence to local,
national government or international regulations.
This Operation & Maintenance Manual may contain standard extra equipment and optional accessories that
are not available in your area. Please consult your local Dealer for those items you may require.
Hyundai aim to continuously improve the dump trucks and therefore retain the right to
make design changes and improvements whenever we feel it will improve the efficiency of the dump truck.
Hyundai also reserves the right to change data and equipment without prior notice,
as well as amending instructions for maintenance and other service measures.
TABLE OF CONTENTS:
Hyundai HA30 Dump Truck Operator’s Manual – PDF DOWNLOAD
1 Foreword 1-5
Introduction 1-7
Safety messages 1-13
California emission control warranty statement 1-14
2 Safety Instructions 2-1
Safety decals 2-4
Safe operation is operator’s responsibility 2-18
Know your machine 2-18
Pressurised fluids 2-19
Flying or falling objects 2-20
Personal protective equipment 2-20
Correction of machine problems 2-21
Crushing and cutting 2-21
Hot coolant and oils – burn prevention 2-22
Fire and explosion prevention 2-22
Maintenance 2-23
Operation 2-23
Electrical 2-23
Hydraulic system 2-24
Fuelling 2-24
Never use starting gas 2-24
Welding and grinding 2-25
If a fire occurs 2-25
Fire Extinguisher, First-Aid Kit (Emergency
Medical Kit) and Warning triangle 2-26
Electrical System and Electrical Shock 2-26
Roll-over Protective Structure (ROPS)/Falling Object
Protective Structure (FOPS) 2-27
ROPS Certification 2-27
Emergency Exit from Operator’s Station 2-28
Before engine starting 2-29
Work site 2-29
Check tire pressure and condition 2-30
Mounting/Dismounting 2-30
Cleaning 2-30
Operator station 2-31
Seat belt 2-31
Visibility information 2-32
Work site rules 2-33
Boost starting or charging engine batteries 2-33
Starting engine 2-34
Travelling 2-34
Machine turning 2-35
Operation on slopes 2-36
Operation of brakes 2-36
Retarder brake operation 2-37
Engine over speed 2-37
Vehicle over speed protection 2-37
Hauling hazardous loads 2-38
Top tailgate 2-39
Equipment lowering with engine stopped 2-40
Engine stop 2-40
Parking machine 2-40
Maintenance 2-41
Warning tag 2-43
Wheel chocks 2-44
Articulation lock 2-44
Lifting/Hoisting 2-44
Engine bonnet 2-45
Tiltable cab 2-45
Body support 2-47
Cleaning 2-48
Proper tools and clothing 2-48
Disassembling precautions 2-48
Use of lighting 2-49
Fire and explosion prevention 2-49
Burn prevention 2-50
Rubber that contains fluorides 2-51
Rubber and plastics 2-52
Welding repairs 2-53
Accumulators 2-54
Compressed air 2-54
Supports and blocking for equipment 2-55
High pressure lines, tubes and hoses 2-55
Battery 2-56
Preservation/Storing machine 2-58
Transportation 2-60
Environment and circumstances 2-62
High-voltage Cables 2-64
Working in water 2-65
Exhaust Ventilation 2-66
Silica Dust Information 2-67
Disposal of Hazardous Materials 2-67
Sound
2-67
Vibration 2-68
1-3
Table of contents 1 Foreword
3 Operating Controls 3-1
Overview of the instrument panels and controls 3-3
Operator’s area 3-4
Steering console and pedals 3-5
Instruments 3-14
Main display 3-27
Cab ventilation 3-29
Other cab equipment 3-33
Software update 3-43
4 Running-in period 4-1
1 Running-in operation 4-3
2 Running-in services 4-4
5 Operating Instructions 5-1
Precautions on work sites 5-3
Some simple rules to be observed prior to operation
5-7
1 Starting the engine 5-8
2 Operating the dump truck 5-10
3 Parking the dump truck 5-24
4 Stopping the engine 5-24
5 Checks after stopping the engine 5-25
6 Loading and tipping 5-26
7 Tire handling 5-28
8 Front suspension 5-31
9 Cold weather 5-32
10 Long term storage 5-33
11 Battery power assistance 5-34
12 Towing the dump truck 5-35
13 Manual release of parking brake 5-35
14 Manual release of tilted body 5-36
15 Fast fill system (Option) 5-37
16 Troubleshooting 5-38
17 Fault codes 5-41
6 Lubricants 6-1
Composition of the fuel 6-8
Transmission oil list 6-9
Axles oil list 6-10
7 Maintenance 7-1
Maintenance precautions 7-3
Maintenance table 7-5
Initial 100 Hours Service 7-8
Initial 500 Hours Service 7-14
8 Hours / Daily Service 7-15
40 Hours / Weekly Service 7-25
500 Hours Service 7-28
1000 Hours Service 7-46
2000 Hours Service 7-61
4000 Hours Service 7-69
Yearly recommended maintenance 7-74
8 Technical Data 8-1
Measurements 8-3
Engine 8-4
Transmission 8-4
Hydraulic system 8-5
Tire pressures 8-5
Electrical System 8-6
Metering conversion table 8-7
Tool kit content (optional) 8-7
Rimpull Performance 8-8
Output, Torque , fuel consumption 8-10
Retarder brake capacity chart 8-18
Torque limits for bolts 8-19
Reference information 8-19
Consumable parts 8-19
Product signs 8-20
Periodic service 8-
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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