Hyundai Forklift Truck 80D 9 #0078 service manual
File Details:
Hyundai Forklift Truck 80D 9 #0078 service manual
Language : English
Pages : 680+
Size : 27.3 MB
Downloadable : Yes
Format : PDF
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Table of contents:
Hyundai Forklift Truck 80D 9 #0078 service manual
SECTION 1 GENERAL ECTION 1 GENERAL
Group 1 Safety hints ——————————————————————————————————- 1-1
Group 2 Specifications ————————————————————————————————— 1-5
Group 3 Periodic replacement ————————————————————————————— 1-13
SECTION 2 REMOVAL AND INSTALLATION OF UNIT ECTION 2 REMOVAL AND INSTALLATION OF UNIT
Group 1 Structure ———————————————————————————————————– 2-1
Group 2 Removal and installation of unit ———————————————————————- 2-2
SECTION 3 POWER TRAIN SYSTEM ECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and operation ———————————————————————————– 3-1
Group 2 Operation and maintenance ————————————————————————— 3-30
Group 3 Disassembly and assembly —————————————————————————- 3-57
Group 4 Adjustment ——————————————————————————————————- 3-156
SECTION 4 BRAKE SYSTEM ECTION 4 BRAKE SYSTEM
Group 1 Structure and function ————————————————————————————- 4-1
Group 2 Operational checks and troubleshooting ——————————————————- 4-20
Group 3 Tests and adjustments ————————————————————————————- 4-22
Group 4 Disassembly and assembly —————————————————————————- 4-24
SECTION 5 STEERING SYSTEM ECTION 5 STEERING SYSTEM
Group 1 Structure and function ————————————————————————————- 5-1
Group 2 Operational checks and troubleshooting ——————————————————- 5-11
Group 3 Disassembly and assembly —————————————————————————- 5-13
SECTION 6 HYDRAULIC SYSTEM ECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and function ————————————————————————————- 6-1
Group 2 Operational checks and troubleshooting ——————————————————- 6-18
Group 3 Disassembly and assembly —————————————————————————- 6-22
SECTION 7 ELECTRICAL SYSTEM ECTION 7 ELECTRICAL SYSTEM
Group 1 Component location —————————————————————————————– 7-1
Group 2 Electrical circuit ———————————————————————————————— 7-2
Group 3 Cluster ————————————————————————————————————– 7-13
Group 4 Transmission message indicator ——————————————————————– 7-22
Group 5 Switches & lamps ——————————————————————————————– 7-27
CONTENTS ONTENTS
Group 6 Component specification ——————————————————————————– 7-34
Group 7 Connector destination ————————————————————————————- 7-36
Group 8 Troubleshooting ———————————————————————————————— 7-40
SECTION 8 MAST ECTION 8 MAST
Group 1 Structure ————————————————————————————————————- 8-1
Group 2 Operational checks and troubleshooting ——————————————————— 8-5
Group 3 Adjustment ——————————————————————————————————— 8-8
Group 4 Removal and installation ———————————————————————————– 8-10
Description:
Hyundai Forklift Truck 80D 9 #0078 service manual
1. STRUCTURE . STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to
perform repairs and make judgements. Make sure you understand the contents of this manual and
use it to full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in
a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL ECTION 1 GENERAL
This section gives the general information of the machine and explains the safety hints for
maintenance.
SECTION 2 REMOVAL & INSTALLATION OF UNIT ECTION 2 REMOVAL & INSTALLATION OF UNIT
This section explains the procedures and techniques of removal and installation of each component.
SECTION 3 POWER TRAIN SYSTEM ECTION 3 POWER TRAIN SYSTEM
This section explains the structure of the transmission as well as control valve and drive axle.
SECTION 4 BRAKE SYSTEM ECTION 4 BRAKE SYSTEM
This section explains the brake piping, each component and operation.
SECTION 5 STEERING SYSTEM ECTION 5 STEERING SYSTEM
This section explains the structure of the steering unit, priority valve, trail axle as well as steering
circuit and operation.
SECTION 6 HYDRAULIC SYSTEM ECTION 6 HYDRAULIC SYSTEM
This section explains the structure of the gear pump, main control valve as well as work equipment
circuit, each component and operation.
SECTION 7 ELECTRICAL SYSTEM ECTION 7 ELECTRICAL SYSTEM
This section explains the electrical circuit and each component.
It serves not only to give an understanding electrical system, but also serves as reference material
for troubleshooting.
SECTION 8 MAST ECTION 8 MAST
This section explains the structure of mast, carriage, backrest and forks.
The specifications contained in this service manual are subject to change at any time and without
any advance notice. Contact your HYUNDAI distributor for the latest information.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]