Hyundai D4A D4D Series Diesel Engine Shop Manual
TABLE OF CONTENTS:
Hyundai D4A D4D Series Diesel Engine Shop Manual
D4A, D4D SHOP MANUAL............................. 1 FOREWORD..................................... 1 HOW TO READ THIS MANUAL...................... 2 HOW THIS MANUAL IS COMPILED.............. 2 TERMS AND UNITS.......................... 3 READING THE ILLUSTRATION................. 4 GENERAL...................................... 6 GENERAL SPECIFICATIONS................... 6 ENGINE NUMBER............................ 7 NAME PLATE AND CAUTION PLATE............. 7 PRECAUTIONS FOR MAINTENANCE OPERATION.... 8 TABLE OF STANDARD TIGHTENING TORQUES..... 15 ENGINE PROPER................................ 18 GENERAL.................................. 18 SPECIFICATIONS........................... 27 SERVICE STANDARDS........................ 28 SPECIAL TOOL............................. 32 SERVICE PROCEDURES....................... 37 TROUBLESHOOTING.......................... 98 LUBRICATION..................................106 GENERAL..................................106 SPECIFICATIONS...........................115 SERVICE STANDARDS........................116 SPECIAL TOOL.............................117 SERVICE PROCEDURES.......................118 TROUBLESHOOTING..........................128 COOLING......................................130 GENERAL..................................130 SPECIFICATIONS...........................133 SERVICE STANDARDS........................134 SPECIAL TOOL.............................135 SERVICE PROCEDURES.......................136 TROBLESHOOTING...........................147 ENGINE ELECTRICAL............................149 GENERAL..................................149 SPECIFICATIONS...........................161 SERVICE STANDARDS........................162 SPECIAL TOOL.............................164 SERVICE PROCEDURES.......................165 TROUBLESHOOTING..........................184 INTAKE AND EXHAUST...........................189 GENERAL..................................189 SPECIFICATIONS...........................192 SERVICE STANDARDS........................192 SPECIAL TOOL.............................193 SERVICE PROCEDURES.......................194 TROUBLESHOOTING..........................210 FUEL SYSTEM..................................213 GENERAL..................................213 SPECIFICATIONS...........................227 SERVICE STANDARDS........................228 SPECIAL TOOL.............................230 SERVICE PROCEDURES.......................231 TROUBLESHOOTING..........................278
DESCRIPTION:
Hyundai D4A D4D Series Diesel Engine Shop Manual
FOREWORD:
- This Shop Manual is published for the information and guidance of personnel responsible for maintenance of HYUNDAI D4A, 040 series diesel engine, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct service with no wastage.
- For more details, please consult your nearest authorized HYUNDAI dealer or distributor. Kindly note that the specifications and maintenance service figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future.
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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