Hyundai 50/60/70/80D-7E ACE Forklift Operator’s Manual 2023 – PDF DOWNLOAD
The Hyundai 50/60/70/80D-7E ACE Forklift Operator’s Manual 2023 PDF offers comprehensive guidance for operating Hyundai forklifts efficiently and safely. It includes essential instructions, maintenance tips, and troubleshooting information for smooth operation.
FILE DETAILS:
Hyundai 50/60/70/80D-7E ACE Forklift Operator’s Manual 2023 – PDF DOWNLOAD
Language : English
Pages : 232
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Hyundai 50/60/70/80D-7E ACE Forklift Operator’s Manual 2023 – PDF DOWNLOAD Lift trucks are specialized machines with unique operating characteristics, designed to perform a specific job. Their function and operation are not like a car or ordinary truck. They require specific instructions and rules for safe operation and maintenance. Safe operation of lift trucks is of primary importance to HYUNDAI. Our experience with lift truck accidents has shown that when accidents happen and people are killed or injured, the causes are: – Operator not properly trained– Operator not experienced with lift truck operation
– Basic safety rules not followed
– Lift truck not maintained in safe operating condition For these reasons, HYUNDAI wants you to know about the safe operation and correct maintenance of your lift truck. This manual is designed to help you operate your lift truck safely. It shows and tells you about safety inspections and the important general safety rules and hazards of lift truck operation. It describes the special components and features of the truck and explains their function. The correct operating procedures are shown and explained. Illustrations and important safety messages are included for clear understanding. A section on maintenance and lubrication is included for the lift truck mechanic. The operator’s manual is not a training manual. It is a guide to help trained and authorized operators safely operate their lift truck by emphasizing and illustrating the correct procedures. However, it cannot cover every possible situation that may result in an accident. You must watch for hazards in your work areas and avoid or correct them. It is important that you know and understand the information in this manual and that you know and follow your company safety rules! Be sure that your equipment is maintained in a safe condition. Do not operate a damaged or malfunctioning truck. Practice safe operation every time you use your lift truck. Let’s join together to set high standards in safety. Remember, before you start operating this lift truck, be sure you understand all driving procedures. It is your responsibility, and it is important to you and your family, to operate your lift truck safely and efficiently.
TABLE OF CONTENTS:
Hyundai 50/60/70/80D-7E ACE Forklift Operator’s Manual 2023 – PDF DOWNLOAD
CONTENTS.......................................... 1 FOREWORD.......................................... 4 A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS..... 4 INTRODUCTION.................................. 5 HOW TO USE THIS MANUAL........................ 6 EC REGULATION APPROVED........................ 8 SAFETY LABELS................................. 9 GUIDE......................................... 16 SAFETY HINTS...................................... 17 1. DAILY INSPECTION........................... 17 2. DO'S AND DON'TS............................ 18 3. SEAT BELTS................................. 20 4. NO RIDERS.................................. 21 5. PEDESTRIANS................................ 22 6. OPERATOR PROTECTION........................ 23 7. FORK SAFETY................................ 24 8. PINCH POINTS............................... 25 9. TRAVEL..................................... 26 10. GRADES, RAMPS, SLOPES AND INCLINES........ 27 11. TIP OVER.................................. 28 12. SURFACE AND CAPACITY...................... 30 13. PARKING................................... 31 14. REFUELING................................. 32 15. STEP...................................... 33 16. OPERATOR'S SAFETY RULES................... 34 17. SIDE SHIFT................................ 35 OPERATING HAZARDS................................. 36 1. LOOSE LOADS................................ 36 2. LONG AND WIDE LOADS........................ 37 3. REAR SWING................................. 37 4. LOW OVERHEAD CLEARANCE..................... 38 5. FAST TURNS AND HIGH LOADS.................. 38 6. RIGHT ANGLE STACKING....................... 39 7. CHAIN SLACK................................ 39 8. PALLETS AND SKIDS.......................... 40 9. CAUTION FOR ELECTRICAL LINES............... 40 10. LIFTING LOADS............................. 41 11. SIDE SHIFT................................ 41 12. FORK POSITIONER........................... 43 KNOW YOUR TRUCK................................... 44 1. GENERAL LOCATIONS.......................... 44 2. DATA/SAFETY PLATE AND DECAL................ 45 3. CAB DEVICES................................ 47 4. CLUSTER.................................... 48 5. TRANSMISSION MESSAGE INDICATOR............. 59 6. SWITCHES & LAMPS........................... 64 7. CONTROL DEVICE............................. 68 8. AIR CONDITIONER AND HEATER................. 72 9. OTHERS..................................... 74 OPERATOR MAINTENANCE AND CARE.....................115 1. DAILY SAFETY INSPECTION....................115 2. SUGGESTION FOR NEW TRUCK...................117 3. FUEL SAFETY PRACTICES......................118 STARTING AND OPERATING PROCEDURES.................119 1. BEFORE OPERATING THE TRUCK.................119 2. CHECK BEFORE OPERATION.....................120 3. CHECK BEFORE STARTING ENGINE...............121 4. SEAT ADJUSTMENT............................125 5. STARTING FROM A SAFE CONDITION.............126 6. GENERAL STARTING AND OPERATING TIPS........127 7. STARTING AND STOPPING THE ENGINE...........128 8. WARMING-UP OPERATION.......................132 9. LEVERS AND PEDALS..........................133 10. TRAVELING OF THE TRUCK....................135 11. OPERATING SAFELY..........................139 12. LOAD HANDLING.............................141 13. SHUT DOWN PROCEDURE.......................147 14. STORAGE...................................148 15. TRANSPORT.................................149 16. LOADING AND UNLOADING BY CRANE............150 EMERGENCY STARTING AND TOWING.....................151 1. HOW TO TOW A DISABLED TRUCK................151 2. HOW TO USE BATTERY JUMPER CABLES...........153 PLANNED MAINTENANCE AND LUBRICATION...............155 1. INTRODUCTION...............................155 2. SAFE MAINTENANCE PRACTICES.................156 3. INSTRUCTIONS BEFORE MAINTENANCE............159 4. PLANNED MAINTENANCE INTERVALS..............162 5. MAINTENANCE CHART..........................166 6. HOW TO PERFORM PLANNED MAINTENANCE.........168 7. SERVICE INSTRUCTION........................173 8. ELECTRICAL SYSTEM..........................195 9. AIR CONDITIONER AND HEATER.................196 10. REPLACEMENT AND CHECK.....................198 11. HANDLING TRUCK IN EXTREMELY HOT PLACES....206 12. COLD WEATHER OPERATION....................207 13. RECOMMENDATION TABLE FOR LUBRICANTS.......208 14. FUEL AND LUBRICANTS.......................209 SPECIFICATION.....................................210 1. SPECIFICATION TABLE........................210 2. SPECIFICATION FOR MAJOR COMPONENTS.........211 3. TIGHTENING TORQUE..........................215 TROUBLESHOOTING...................................216 1. ENGINE SYSTEM..............................216 2. ELECTRICAL SYSTEM..........................217 3. TORQUE FLOW SYSTEM.........................218 4. STEERING SYSTEM............................222 5. BRAKE SYSTEM...............................223 6. HYDRAULIC SYSTEM...........................224 TESTING AND ADJUSTING.............................225 1. ENGINE SYSTEM..............................225 2. DRIVE SYSTEM...............................228 3. TRAVEL SYSTEM..............................230 4. STEERING SYSTEM............................231 5. ADJUSTMENT OF PARKING BRAKE LEVER..........232
VIDEO PREVIEW OF THE MANUAL:
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