Hyundai 20DF/25DF/30DF/33DF-7 Forklift Operator’s Manual 2023 – PDF DOWNLOAD
The Hyundai 20DF/25DF/30DF/33DF-7 Forklift Operator’s Manual 2023 is a comprehensive guide in PDF format, offering vital instructions for safe and efficient operation of Hyundai forklifts, including maintenance procedures, safety guidelines, and troubleshooting tips.
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Hyundai 20DF/25DF/30DF/33DF-7 Forklift Operator’s Manual 2023 – PDF DOWNLOAD
Language : English
Pages : 171
Downloadable : Yes
File Type : PDF
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Hyundai 20DF/25DF/30DF/33DF-7 Forklift Operator’s Manual 2023 – PDF DOWNLOAD
- **HYUNDAI welcomes you** to the growing group of professionals who own, operate, and maintain HYUNDAI lift trucks. We take pride in the long tradition of quality products and superior value the HYUNDAI name represents. This manual familiarizes you with safety, operating, and maintenance information about your new lift truck. It has been specially prepared to help you use and maintain your HYUNDAI lift truck in a safe and correct manner. Your HYUNDAI lift truck has been designed and built to be as safe and efficient as today’s technology can make it. As manufactured, for some models, it meets all the applicable mandatory requirements of ANSI B56.1-1988 Safety Standard for Powered Industrial Trucks. Some trucks are also furnished with equipment to help you operate safely; for example, a load backrest, parking brake, and horn are standard equipment. Safe, productive operation of a lift truck requires both skill and knowledge on the part of the operator. The operator must know, understand, and practice the safety rules and safe driving and load handling techniques described in this manual. To develop the skill required, the operator must become familiar with the construction and features of the lift truck and how they function; the operator must understand its capabilities and limitations and ensure that it is kept in a safe condition.
- **Routine Servicing and Maintenance** Regular maintenance and care of your lift truck are not only important for economy and utilization reasons; they are essential for your safety. A faulty lift truck is a potential source of danger to the operator and to other personnel working near it. As with all quality equipment, keep your lift truck in good operating condition by following the recommended schedule of maintenance.
- **Operator Daily Inspection – Safety and Operating Checks** A lift truck should always be examined by the operator before driving to ensure it is safe to operate. The importance of this procedure is emphasized in this manual with a brief illustrated review and later with more detailed instructions. HYUNDAI dealers can supply copies of a helpful Driver’s Daily Checklist. It is an OSHA requirement.
TABLE OF CONTENTS:
Hyundai 20DF/25DF/30DF/33DF-7 Forklift Operator’s Manual 2023 – PDF DOWNLOAD
CONTENTS............................................... 1 FOREWORD............................................... 0 EC Declaration of conformity - update 05/01/’10.... 4 A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS.......... 5 INTRODUCTION....................................... 6 HOW TO USE THIS MANUAL............................. 7 EC REGULATION APPROVED............................. 9 SAFETY LABELS...................................... 10 GUIDE.............................................. 17 SAFETY HINTS........................................... 18 1. DAILY INSPECTION................................ 18 2. DO'S AND DON'TS................................. 19 3. SEAT BELTS...................................... 21 4. NO RIDERS....................................... 22 5. PEDESTRIANS..................................... 23 6. OPERATOR PROTECTION............................. 24 7. FORK SAFETY..................................... 25 8. PINCH POINTS.................................... 26 9. TRAVEL.......................................... 27 10. GRADES, RAMPS, SLOPES AND INCLINES............. 28 11. TIP OVER....................................... 29 12. SURFACE AND CAPACITY........................... 31 13. PARKING........................................ 32 14. REFUELING...................................... 33 15. STEP........................................... 34 16. OPERATOR'S SAFETY RULES........................ 35 17. SIDE SHIFT..................................... 36 OPERATING HAZARDS...................................... 37 1. LOOSE LOADS..................................... 37 2. LONG AND WIDE LOADS............................. 38 3. REAR SWING...................................... 38 4. LOW OVERHEAD CLEARANCE.......................... 39 5. FAST TURNS AND HIGH LOADS....................... 39 6. DROP-OFFS....................................... 40 7. RIGHT ANGLE STACKING............................ 40 8. CHAIN SLACK..................................... 41 9. PALLETS AND SKIDS............................... 41 10. CAUTION FOR ELECTRICAL LINES................... 42 11. LIFTING LOADS.................................. 43 12. SIDE SHIFT..................................... 44 13. FORK POSITIONER................................ 45 KNOW YOUR TRUCK........................................ 46 1. GENERAL LOCATIONS............................... 46 2. DATA/SAFETY PLATES AND DECALS................... 47 3. INSTRUMENTS AND CONTROLS........................ 50 4. INDICATOR SYMBOLS............................... 51 5. OPERATING LEVER AND SWITCH...................... 55 6. OTHERS.......................................... 62 OPERATOR MAINTENANCE AND CARE.......................... 75 1. DAILY SAFETY INSPECTION......................... 75 2. SUGGESTION FOR NEW TRUCK........................ 77 3. FUEL SAFETY PRACTICES........................... 78 STARTING AND OPERATING PROCEDURE....................... 79 1. BEFORE OPERATING THE TRUCK...................... 79 2. CHECK BEFORE STARTING........................... 80 3. CHECK BEFORE STARTING ENGINE.................... 81 4. SEAT ADJUSTMENT................................. 86 5. STARTING FROM A SAFE CONDITION.................. 87 6. GENERAL STARTING AND OPERATING TIPS............. 88 7. STARTING THE ENGINE............................. 89 8. CHECK AFTER STARTING ENGINE..................... 90 9. LEVERS AND PEDALS............................... 92 10. OPERATING SAFELY............................... 94 11. LOAD HANDLING.................................. 96 12. SHUT DOWN PROCEDURE............................102 EMERGENCY STARTING AND TOWING..........................103 1. HOW TO TOW A DISABLED TRUCK.....................103 2. HOW TO USE BATTERY JUMPER CABLES................105 PLANNED MAINTENANCE AND LUBRICATION....................107 1. INTRODUCTION....................................107 2. SAFE MAINTENANCE PRACTICES......................108 3. INSTRUCTIONS BEFORE MAINTENANCE.................111 4. PLANNED MAINTENANCE INTERVALS...................114 5. MAINTENANCE CHART...............................118 6. HOW TO PERFORM PLANNED MAINTENANCE..............120 7. REPLACEMENT AND CHECK...........................123 8. LUBRICATION CHART...............................139 9. GREASING POINT..................................140 10. HANDLING MACHINE IN EXTREMELY HOT PLACES.......141 11. COLD WEATHER OPERATION.........................142 12. STORAGE........................................143 13. TRANSPORT......................................144 14. LOADING AND UNLOADING BY CRANE.................145 15. RECOMMENDATION TABLE FOR LUBRICANTS............146 16. FUEL AND LUBRICANTS............................147 SPECIFICATIONS.........................................148 1. SPECIFICATION TABLE.............................148 2. SPECIFICATION FOR MAJOR COMPONENTS..............149 3. TIGHTENING TORQUE...............................151 TROUBLESHOOTING........................................152 1. ENGINE SYSTEM...................................152 2. ELECTRICAL SYSTEM...............................153 3. TORQUE FLOW SYSTEM..............................154 4. STEERING SYSTEM.................................158 5. BRAKE SYSTEM....................................159 6. HYDRAULIC SYSTEM................................161 TESTING AND ADJUSTING..................................162 1. ENGINE SYSTEM...................................162 2. DRIVE SYSTEM....................................166 3. TRAVEL SYSTEM...................................169 4. STEERING SYSTEM.................................170 5. ADJUSTMENT OF PARKING BRAKE LEVER...............171
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