Husqvarna Zth 5223 Zth 6125 Mower Service Repair Workshop Manual
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
General Instructions
This workshop manual has been written for users who have a good understanding of the repair and servicing of ride-on mowers.
The workshop where the ride-on mower is repaired must have have all the safety systems demanded by local regulations.
No one is to attempt to repair the ride-on mower without having first read and understood the contents of this manual.
The ride-on mower has been safety tested. Safety approval applies only when the ride on-mower uses parts or equipment supplied or recommended by Husqvarna Turf Care.
Special Instructions
The fuel used in the ride-on mower is hazardous if used incorrectly. Pay particular attention to the following:
• The fuel and the fumes it gives off are toxic.
• Eye and skin complaints can result from incorrect exposure.
• Breathing difficulties can result from incorrect exposure.
• The fuel and fumes are highly flammable.
When using compressed air, users must not direct the air stream towards themselves or any other person.
Air may penetrate the blood stream and cause life-threatening damage.
Use hearing protectors when test driving.
After test driving, do not touch the muffler before it has cooled down (danger of burns). This especially applies if the ride-on mower has a catalytic converter. If consumed, the lining on and in the catalytic converter element can damage health. Wear protective gloves whenever working on the catalytic converter or the silencer.
With the engine running, many engine and drive system components become hot and may cause burns if touched. Do not touch such components before they have cooled down. When draining oil from a hot engine or hot hydraulic system, be aware that the oil can be hot enough to cause burns. Wear protective glasses whenever there is a risk of splashing.
TABLE OF CONTENTS:
Contents 1
Safety Instructions 3
General Instructions 3
Special Instructions 3
Explanation of Symbols 5
Tools 6
Technical Data 7
Delivery and Dealer Service 11
Pre-delivery Service 11
After the First 8 Hours 12
25 Hour Service 12
50 Hour Service 12
100 Hour Service 13
300 Hour Service 13
At Least Once a Year14
Maintenance Schedule 15
Delivery Servicing 19
To our Dealers 19
Removing the Mower from its Packaging 19
Delivery Service 20
Test Running24
Administration 24
Design and Function 25
General 25
Mower Identification 25
Engine27
Drive and Control 27
Brakes27
Mower Deck 28
Repairs 29
Engine29
Adjusting the Throttle Wire31
Checking and Adjusting the Choke Wire 32
Fuel tank 33
Adjusting Motion Control Lever Linkages 34
Adjusting Motion Control Lever Spring-back 34
Adjusting the Park Brake 34
Mower Deck 35
Spindle Blade Bearings 36
Sharpening and Balancing Blades 37
Setting the Mower Deck 38
Deck Belt 38
Hydraulic Pump Belt 40
Front Wheel Bearings 41
Electrical System 43
Troubleshooting 43
Wiring Assembly 43
Battery 46
Fuses 46
Relays 47
Starter Motor Contactor 47
Ignition and Start Switch 48
Hour Meter 48
Blade Switch 49
Mower Deck Clutch 49
Motion Control Switches 50
Park Brake Interlock Switch 51
Welding 52
Hydraulic System 53
Hydraulics Hygiene 53
Hydraulic Oils 54
Correct Oil Leaks 54
Keep Hydraulic Oil Clean 54
Work Methods 54
ZTH Hydraulic System 55
Hydraulic Tank 56
The Cooler for the Hydraulic System 57
Hydraulic Filter 57
Hydraulic Lines 57
Hydraulic Pump 58
Hydraulic Motors 60
Troubleshooting 61
Engine 61
Wiring Harness 61
Clutch 63
Hydraulic Pump 66
FILE FORMAT:
LANGUAGE:ENGLISH
PAGES:70
DOWNLOADABLE:YES
FILE TYPE:PDF
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]