Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982)
File Details:
Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982)
- Manual Language:English
- Pages: 358
- Size: 49.1 MB
- Format:PDF
- Downloadable:Yes
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Description:
Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982)
● Read and observe the information in this documentation. You will avoid accidents, retain the manufacturer’s warranty and possess a fully functional and ready to operate engine.
● This engine is built exclusively for purpose according to the scope of delivery – defined by the equipment manufacturer (use for the intended purpose). Any use above and beyond this is considered improper use. The manufacturer will not be liable for damages resulting from this. The user bears the sole risk.
● Use for the intended purpose also includes observance of the operating, maintenance and repair instructions specified by the manufacturer. The engine may only be used, maintained and repaired by persons who are familiar with this and are aware of the risks involved.
● Make sure that this documentation is available to everyone involved in the operation, maintenance and repair and that they have understood the contents.
● Failure to observe this documentation may lead to malfunctions and engine damage as well as injury to persons for which the manufacturer will not accept any liability.
● Prerequisite for proper maintenance and repair is the availability of all the necessary equipment, conventional and special tools and their perfect condition.
● Engine parts such as springs, clamps, elastic retaining rings etc. pose an increased risk of injury when handled incorrectly.
● The pertinent rules for the prevention of accidents and other generally recognised health and safety regulations must be observed.
● Maximum economy, reliability and long life is only guaranteed when using DEUTZ original parts.
● Repair of the engine must correspond to its use for the intended purpose. Only parts released by the manufacturer for the respective purpose may be used for conversion work. Unauthorised modifications to the engine exclude manufacturer liability for resulting damages. Failure to observe this will void the warranty!
● The engines made by DEUTZ are developed for a wide range of applications. A wide range of variants ensures that the respective special requirements are met.
● The engine is equipped according to the installation case, i.e. not all the parts and components described in this documentation are installed in your engine necessarily.
● We have done our best to highlight the differences so that you can easily find the operating, maintenance and repair instructions relevant to your engine.
Table Of Contents:
Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982)
Workshop Manual............................................................................. 1 Table of contents .......................................................................... 3 1 Foreword.............................................................................. 5 2 General............................................................................... 9 3 Safety information / User information................................................. 13 5 Job card overview..................................................................... 21 5.1 Sorted alphabetically............................................................... 21 5.2 Sorted numerically.................................................................. 27 6 Job cards............................................................................. 33 Closing parts............................................................................... 35 Closing parts............................................................................... 37 Oil measuring device........................................................................ 39 Oil measuring device........................................................................ 41 Oil measuring device........................................................................ 43 Line........................................................................................ 45 Line........................................................................................ 47 Line........................................................................................ 49 Line........................................................................................ 51 Removing and installing the lubricating oil pan............................................. 53 Removing and installing the flywheel (Fastening parts)...................................... 61 Renewing toothed starter ring on the flywheel............................................... 65 Fastening parts............................................................................. 67 Fastening parts............................................................................. 69 Fastening parts............................................................................. 71 V-belt pulley............................................................................... 73 V-belt pulley............................................................................... 75 V-belt pulley............................................................................... 77 Removing and installing the cylinder head cover............................................. 79 Heat protection plate....................................................................... 83 Removing and installing the sealing cover................................................... 85 Removing and installing the lubricating oil cooler.......................................... 87 Installing the lubricating oil filter....................................................... 91 Installing the lubricating oil filter....................................................... 93 Removing and installing the high-pressure pump.............................................. 95 Removing and installing the injector........................................................103 Removing and installing the injector........................................................109 Fuel pre-filter.............................................................................115 Fuel filter.................................................................................117 Fuel filter.................................................................................119 Fuel filter.................................................................................121 Supply pump (Fuel)..........................................................................123 Removing and installing the fuel line (Fuel filter, high-pressure pump).....................125 Removing and installing the rail............................................................131 Removing and installing the fuel line (injector, rail, high-pressure pump)..................141 Removing and installing the throttle valve housing..........................................147 Intake nozzle (exhaust turbocharger)........................................................151 Intake nozzle (exhaust turbocharger)........................................................153 Intake nozzle...............................................................................155 Charge air manifold.........................................................................157 Charge air manifold.........................................................................159 Charge air manifold.........................................................................161 Charge air line.............................................................................163 Fastening parts.............................................................................165 Belt drive..................................................................................167 Suction fan.................................................................................169 Fan bearing.................................................................................171 Fastening parts.............................................................................173 Suction fan.................................................................................175 Removing and installing the exhaust line....................................................177 Removing and installing the exhaust line....................................................181 Removing and installing the flutter valve...................................................185 Line (Exhaust gas recirculation)............................................................191 Line (Exhaust gas recirculation)............................................................193 Removing and installing the turbocharger....................................................195 Removing and installing the turbocharger....................................................199 Removing and installing the lubricating oil line............................................203 Removing and installing the lubricating oil line............................................207 Removing and installing the lubricating oil return line.....................................213 Removing and installing the lubricating oil return line.....................................219 Exhaust manifold (exhaust turbocharger).....................................................225 Removing and installing the belt tensioner (V-rib belt).....................................227 Removing and installing the generator (Fastening parts).....................................231 Removing and installing the generator (Fastening parts).....................................237 Removing and installing the starter.........................................................241 V-belt pulley...............................................................................245 Generator...................................................................................247 Engine mounting.............................................................................249 Engine mounting.............................................................................251 Engine mounting.............................................................................253 Fastening parts.............................................................................255 Fastening parts.............................................................................257 Fastening parts.............................................................................259 Removing and installing the pressure/temperature sensor (Charge air)........................261 Removing and installing the temperature sensor (Charge air).................................265 Removing and installing the impulse transmitter (crankshaft)................................269 Temperature sensor..........................................................................273 Pressure transmitter installation (oil pressure)............................................275 Removing and installing the connection housing..............................................277 Removing and installing the connection housing..............................................281 Removing and installing the connection housing..............................................285 Fastening parts.............................................................................289 Connection ring.............................................................................291 Removing and installing the glow plugs......................................................293 Removing and installing the differential pressure sensor (diesel particle filter)...........297 Removing and installing temperature transmitter (diesel oxidation catalyst).................301 Removing and installing pressure sensor (exhaust back pressure) (diesel particle filter)....305 Holder......................................................................................309 Compensator structure (assembly material)...................................................311 Compensator structure (assembly material)...................................................313 Compensator structure (assembly material)...................................................315 Compensator structure.......................................................................317 Compensator structure.......................................................................319 Exhaust manifold............................................................................321 Inlet module................................................................................323 Outlet module...............................................................................325 Console.....................................................................................327 Sealing cover...............................................................................329 Closing parts...............................................................................331 Closing parts...............................................................................333 Fastening parts.............................................................................335 Coupling sleeve.............................................................................337 Coupling sleeve.............................................................................339 Lubricating oil line........................................................................341 Flange......................................................................................343 Power take-off..............................................................................345 Power take-off..............................................................................347 8 Special tools.............................................................................349
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