Hidromek Crawler Excavator HMK145LC-4 SR – HMK500LC-4 Final Tier 4 Stage IV Operation And Maintenance Manual(H347324401) – PDF DOWNLOAD
DESCRIPTION:
Hidromek Crawler Excavator HMK145LC-4 SR – HMK500LC-4 Final Tier 4 Stage IV Operation And Maintenance Manual(H347324401) – PDF DOWNLOAD
1. INTRODUCTION
1.1. FOREWORD
- This manual contains information, instructions and precautions regarding safety, operation, transportation, lubrication, maintenance and repair of an excavator.
- You must read and study this manual carefully and fully understand the operation, lubrication, maintenance and repair methods before operating this machine. Failure to follow this manual can result in serious accidents and also may invalidate the warranty of the machine.
- This manual is not intended to train the operator in the art of excavation. Therefore, to use this machine, you must be an experienced operator in excavation and must have a valid operator’s license.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Hidromek Crawler Excavator HMK145LC-4 SR – HMK500LC-4 Final Tier 4 Stage IV Operation And Maintenance Manual(H347324401) – PDF DOWNLOAD
1 INTRODUCTION 1
11 FOREWORD 1
12 OCCUPATIONAL SAFETY INFORMATION 1
13 DESCRIPTION AND INTENDED USE 2
14 CE MARKING AND DECLARATION OF CONFORMITY 2
15 SPECIFICATIONS OF THE MACHINE 2
16 EXHAUST EMISSION REGULATION RELATED PARTS 2
17 BREAK-IN OPERATION 3
18 SPARE PARTS AND SERVICE 3
19 COPYRIGHT 3
110 DRIVING LICENSE 3
111 IDENTIFICATION PLATES 4
2 SAFETY 8
21 GENERAL PRECAUTIONS 8
22 PRECAUTIONS DURING OPERATION 15
23 PRECAUTIONS FOR MAINTENANCE 26
24 LOCATIONS OF SAFETY LABELS 32
3 DESCRIPTION 41
31 LOCATIONS OF MAIN PARTS 41
32 DETAILS OF OPERATOR’S CAB 42
33 INSTRUMENT PANEL 43
34 MENU ITEMS 50
35 MEDIA 69
36 OPERA INSTRUMENT PANEL 71
37 USB / AUX CONNECTIONS 74
38 EXTERNAL SOCKET (12V) 74
39 STARTER KEY 74
310 HOUR METER 75
311 CUP HOLDER / ASHTRAY 75
312 CONVENIENT STORAGE 75
313 CONVENIENT STORAGE BOX 75
314 SWITCHES 76
315 SAFETY LOCKING DEVICE 78
316 ADJUSTING ARMREST HEIGHT 78
317 ARMREST ANGLE ADJUSTMENT 79
318 CONSOLE ANGLE ADJUSTING LEVERS 79
319 LEFT CONSOLE LIFTING LEVER 80
320 LEVERS 81
321 FUSE / RELAY BOX 84
322 AUTOMATIC/MANUAL MODE SWITCH 86
323 BATTERY RELAY 86
324 BATTERY MASTER SWITCH 87
325 HEATER AND AIR CONDITIONER 88
326 LIGHTER 91
327 BOTTLE HOLDER 91
328 COOL BOX 91
329 CONVENIENT STORAGE AND CONVENIENT STORAGE BOX 91
330 EMERGENCY EXIT 91
331 FIRST-AID KIT 91
332 FRONT WINDSHIELD 92
333 DOOR 93
334 DOOR LOCK MECHANISM 93
335 SIDE WINDOW 94
336 FIRE EXTINGUISHER (OPTIONAL) 94
337 FRONT AND REAR CURTAINS 95
338 SUNROOF 95
339 SUN SHADE 95
340 OPERATOR’S CAB INTERIOR LIGHTING 95
341 ADJUSTING MIRRORS 96
342 OPERATOR’S SEAT ADJUSTMENT 96
343 SEAT BELT 97
vi
4 OPERATION 98
41 INSPECTIONS BEFORE STARTING THE ENGINE 98
42 STARTING THE ENGINE 99
43 WARM-UP OPERATION 101
44 INSPECTIONS AFTER STARTING THE ENGINE 102
45 UREA SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM 105
46 OPERATING THE MACHINE 114
47 TRAVEL DIRECTION CONTROL 115
48 STOPPING AND PARKING THE MACHINE 116
49 SWINGING THE MACHINE 117
410 OPERATING ATTACHMENTS 117
411 PROHIBITIONS DURING OPERATION 118
412 PRECAUTIONS DURING OPERATION 120
413 PRECAUTIONS WHEN TRAVELING ON A SLOPE 122
414 RESCUING THE MACHINE FROM SWAMP 123
415 ADDITIONAL WORKS USING HYDRAULIC EXCAVATORS 123
416 LIFTING 125
417 REPLACING THE BUCKET 126
418 PARKING THE MACHINE 127
419 CHECKS AFTER FINISHING WORK 127
420 STOPPING THE ENGINE 128
421 INSPECTION AFTER STOPPING THE ENGINE 128
422 HANDLING THE ENGINE WITH TURBOCHARGER 129
423 LOCKING SYSTEM 130
424 TRANSPORTATION 131
425 PREPARING THE MACHINE BASED ON WEATHER CONDITIONS 135
426 LONG TERM STORAGE 136
427 INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION 138
5 TROUBLESHOOTING 139
51 WHEN TO SUSPECT A TROUBLE CASE 139
52 TOWING METHOD 140
53 TOWING HOLE FOR LIGHT OBJECTS 140
54 PRECAUTIONS UNDER SPECIAL CIRCUMSTANCES 140
55 ELECTRIC DISCHARGE 141
56 POOR BATTERY CHARGING 142
57 OVERHEATING 142
58 ABNORMAL (LOW) OIL PRESSURE 143
59 ENGINE TROUBLE 144
510 HYDRAULIC SYSTEM 147
511 ELECTRICAL SYSTEM 149
512 OTHER TROUBLES 149
6 MAINTENANCE 150
61 PRECAUTIONS FOR MAINTENANCE 150
62 OIL, FUEL, COOLANT AND DIESEL EXHAUST FLUID 154
63 PERIODIC REPLACEMENT OF MAIN PARTS 159
64 INSPECTION AND MAINTENANCE LIST 160
65 EVERY 10 HOURS (BEFORE STARTING) 163
66 EVERY 10 HOURS (AFTER WORKSHIFT) 177
67 EVERY 50 HOURS (WEEKLY SERVICE) 178
68 FIRST 250 HOURS 180
69 EVERY 250 HOURS (MONTHLY SERVICE) 182
610 EVERY 250 HYDRAULIC BREAKER HOURS 184
611 FIRST 500 HOURS 185
612 EVERY 500 HOURS (3 – MONTH SERVICE) 186
613 EVERY 1000 HOURS (6-MONTHS SERVICE) 195
614 EVERY 2000 HOURS (ANNUAL SERVICE) 197
615 EVERY 2500 HOURS 199
616 EVERY TWO YEARS OF SERVICE 200
617 EVERY 4500 HOURS 204
618 WHEN REQUIRED 205
vii
7 SPECIFICATIONS 213
71 TECHNICAL SPECIFICATIONS OF HMK 145 LC-4 SR 213
72 TECHNICAL SPECIFICATIONS OF HMK 230 LC-4, HMK 230 NLC-4 AND HMK 230 LC-4 LR 223
73 TECHNICAL SPECIFICATIONS OF HMK 310 LC-4, HMK 310 NLC-4, HMK 310 LC-4 LR 243
74 TECHNICAL SPECIFICATIONS OF HMK 390LC-4 251
75 TECHNICAL SPECIFICATIONS OF HMK 500LC-4 259
8 EQUIPMENT AND ATTACHMENTS 267
81 GENERAL PRECAUTIONS 267
82 PRECAUTIONS WHEN FITTING THE WORK EQUIPMENT 267
83 SELECTION OF ATTACHMENT 268
84 PROTECTION AGAINST FALLING OR FLYING OBJECTS (FOPS) 268
85 PROTECTION AGAINST TIPPING AND ROLLING OVER 268
86 SELECTION OF TRACK SHOES 269
87 HYDRAULIC BREAKERS 270
88 QUICK COUPLING ATTACHMENT (OPTIONAL) 274
9 APPENDIX 275
91 HAND SIGNALS 275
92 COMMUNICATION INFORMATION 280
10 ALPHABETICAL INDEX 281
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M