Grove GMK5100 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD
DESCRIPTION:
Grove GMK5100 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD
Validity of this operating manual :
- This operating manual only applies to lattice extensions which were delivered by Deutsche GROVE GmbH.
- In addition, for the operation of the truck crane with a lattice extension described in these operating instructions, all details in the included Operating Instructions for the GMK 5100 (for which the lattice extension was delivered from the factory) are applicable.
Prerequisites for assembly and operation:
The lattice extensions described in these operating instructions may only be operated together with a GROVE GMK 5100 truck crane whose serial number is identical with the serial number that is marked on the lattice extensions.
Safety instructions :
The operation of the GMK 5100 with one of the lattice extensions described in these operating instructions is subject to
– all the basic safety instructions to be found in the subsequent section Basic safety instructions and
– all the safety instructions contained in the supplied operating instructions for the GMK 5100.
Reference to other operating instructions
Cross references to other operating or maintenance instructions are stated as follows:
➠ GMK 5100 Operating Instructions, part 2 Superstructure – Rigging work.
You will find the number of the chapter bearing the name Rigging work at the front, on the second page of the stated operating instructions.
TABLE OF CONTENTS:
Grove GMK5100 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD
1 Important information1 – 1
11 About these operating instructions 1 – 1
12 Basic safety instructions 1 – 2
121 Warnings and symbols 1 – 2
13 Proper use 1 – 3
14 Organizational measures1 – 5
15 Personnel qualifications 1 – 7
16 Safety instructions for truck crane work 1 – 8
17 The units of measurement in US units1 – 10
171 Two-stage swing-away lattice extension 1 – 10
172 Auxiliary single-sheave boom top 1 – 10
173 Boom extension 1 – 11
174 Heavy load lattice extension1 – 11
2 084 634 en Operating instructions for lattice extension
GMK 5100
2 Transport dimensions and weights 2 – 1
21 In metric units2 – 1
211 Two-stage swing-away lattice extension and boom extension 2 – 1
212 Auxiliary single-sheave boom top 2 – 1
213 Heavy load lattice extension2 – 2
22 In US units 2 – 3
221 Two-stage swing-away lattice extension and boom extension 2 – 3
222 Auxiliary single-sheave boom top 2 – 3
223 Heavy load lattice extension2 – 4
2 084 634 en Operating instructions for lattice extension
GMK 5100
3 Two-stage swing-away lattice extension
(additional equipment) 3 – 1
31 Operating and display instruments 3 – 1
311 Position of the additional operating and display elements3 – 2
312 Operating and display elements in the crane cab 3 – 4
313 Control units on the lattice extension 3 – 6
32 Identification of the two-stage swing-away lattice extension 3 – 7
33 Assembly of lattice extensions3 – 9
34 Centre of gravity positions for slinging 3 – 10
35 Check lists for rigging work 3 – 11
351 Overview of the required rigging work 3 – 11
352 CHECKLIST: Installing two-stage swing-away lattice extension 3 – 12
353 CHECKLIST: Removing (two-stage) swing-away lattice extension3 – 14
354 CHECKLIST: Rigging the 11 m (36 ft) swing-away lattice extension 3 – 16
355 CHECKLIST: Unrigging the 11 m (36 ft) swing-away lattice extension 3 – 20
356 CHECKLIST: Rigging the 18 m (59 ft) two-stage swing-away lattice extension 3 – 24
357 CHECKLIST: Unrigging the 18 m (59 ft) two-stage swing-away
lattice extension 3 – 28
36 Description of rigging work 3 – 33
361 Preparing the truck crane for rigging 3 – 33
362 Checking the transport condition 3 – 35
363 Folding the run-up rail out/in3 – 38
364 Connections with folded lattice extension 3 – 39
365 Pin connections on the main boom head 3 – 45
366 Pin connections on the lattice extension 3 – 48
367 Swivelling lattice extension onto the main boom head 3 – 51
368 Swivelling the lattice extension when rigging 3 – 52
369 Folding deflection sheave on 11 m section out/in 3 – 54
3610 Positioning/removing the hoist cable 3 – 55
3611 Electrical connection on the lattice extension 3 – 57
3612 Hose drum for hydraulic supply 3 – 59
3613 Establishing/disconnecting the hydraulic connection 3 – 63
3614 Lifting limit switch on the lattice extension3 – 64
3615 Anemometer on the lattice extension 3 – 66
3616 Transportation on a separate vehicle 3 – 67
37 Raising and setting down the main boom with rigged
lattice extension 3 – 69
38 Telescoping with rigged lattice extension 3 – 71
39 Operation with the lattice extension 3 – 73
391 SLI shutdown3 – 73
392 Procedure if the permissible wind speed is exceeded 3 – 74
310 Turning loads with the lattice extension 3 – 75
3101 Requirements3 – 75
3102 Setting SLI 3 – 76
311 Driving with rigged crane and lattice extension installed3 – 79
3111 Driving route 3 – 79
3112 Rigging mode and axle loads 3 – 80
3113 Driving the rigged crane 3 – 83
312 Malfunction when working with lattice extension3 – 87
313 Maintenance work 3 – 89
3131 Modules requiring protection during cleaning work 3 – 89
3132 Lubricate joints on 11 m (36 ft) part3 – 90
4 Boom extension (additional equipment) 4 – 1
41 Identification and slinging points 4 – 1
411 Identification 4 – 1
412 Slinging points 4 – 2
42 Assembly of boom extensions 4 – 3
43 Check lists for rigging work 4 – 5
431 CHECKLIST: Installing the 26 m / 34 m boom extension 4 – 5
432 CHECKLIST: Removing the 26 m / 34 m boom extension4 – 8
44 Description of rigging work 4 – 11
441 Installing/disassembling 8 m sections 4 – 11
442 Installing/removing two-stage swing-away lattice extension for
boom extension 4 – 12
443 Hydraulic connection on the boom extension 4 – 13
444 Electrical connection on the boom extension 4 – 15
445 Folding out/in the deflection sheaves on the 8 m sections4 – 17
446 Positioning/removing the hoist cable 4 – 18
45 Driving with rigged crane and lattice extension or boom
extension installed 4 – 21
451 Driving route 4 – 21
452 Rigging mode and axle load4 – 22
453 Driving the rigged crane 4 – 24
46 Maintenance work 4 – 27
461 Maintenance work M1, monthly 4 – 27
5 Auxiliary single-sheave boom top (additional equipment) 5 – 1
51 Identification5 – 1
52 Installing/removing auxiliary single-sheave boom top 5 – 3
521 Installing boom top 5 – 3
522 Removing the auxiliary single-sheave boom top 5 – 4
53 Rigging the auxiliary single-sheave boom top 5 – 5
531 Rigging in transport position 5 – 5
532 Rigging in working position5 – 6
533 Attaching and removing hoist cable 5 – 7
534 Possible reeving methods on the auxiliary single-sheave boom top 5 – 7
535 Lifting limit switch and anemometer 5 – 8
54 Turning loads with the auxiliary single-sheave boom top 5 – 9
6 Heavy load lattice extension 6 – 1
61 Identification6 – 1
62 Mount / remove heavy load lattice extension 6 – 3
621 Installing the heavy load lattice extension6 – 3
622 Removing the heavy load lattice extension 6 – 4
63 Rigging work check lists6 – 5
631 CHECK LIST: Changing the heavy load lattice extension6 – 5
632 CHECK LIST: Unrigging heavy load lattice extension 6 – 7
64 Rigging / unrigging the heavy load lattice extension 6 – 9
641 Rigging the heavy load lattice extension 6 – 9
642 Removing the heavy load lattice extension6 – 17
65 Operation with the heavy load lattice extension 6 – 19
651 Telescoping with rigged heavy load lattice extension 6 – 20
652 Raising and placing the main boom with rigged heavy load lattice extension 6 – 20
66 Turning loads with the heavy load lattice extension 6 – 21
7 Alphabetical index 7 – 1
VIDEO PREVIEW OF THE MANUAL:
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Grove GMK5100 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD
Grove GMK5100 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
