Grove Crane TMS865 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD
FILE DETAILS:
Grove Crane TMS865 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD
Language : English
Pages : 168
Downloadable : Yes
File Type : PDF
Size: 17.7 MB
DESCRIPTION:
Grove Crane TMS865 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD
FOREWORD:
- This manual has been compiled to assist you in properly operating and
maintaining your Grove Crane. - Before placing the crane in service, take time to thoroughly familiarize
yourself with the contents of this manual. After all sections have been read
and understood, retain the manual for future reference in a readily accessible
location. - The Grove Crane has been designed for maximum performance with minimum
maintenance. With proper care, years of trouble-free service can be expected.
Constant improvement and engineering progress makes it necessary that we
reserve the right to make specification and equipment changes without
notice. - Engine operating procedures and routine maintenance procedures are supplied
in a separate manual with each crane, and should be referred to for detailed
information. - Information in this manual does not replace federal. state, or local regulations.
safety codes, or insurance requirements. - Any reference to Krueger in this manual is to be used for general information
only. For detailed operating instructions of the Krueger System, refer to the
Krueger Operator’s Handbook. - Changes from the first printing of this manual that have been made in the
text are marked by a vertical bar ( I ) on the margin of the page opposite the
change. - In the event some text is removed, and is not replaced with new or changed
material, a deletion arrow is used where the text was deleted.
In the event there is a change in an illustration, a hand with a pointing finger
will be used to point out where the change occurred. - A CHANGE RECORD page is included as page iv herein. It is intended that
the recipient of the changes keep this CHANGE RECORD updated as each
change is received by him.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane TMS865 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD
SECTION I
GENERAL
Page
INTRODUCTION 1-1
LIST OF SPECIFICATIONS 1-3
SECTION II
SAFETY PRECAUTIONS
GENERAL It 2-1
CRANING OPERATION 2-9
JI BS 2-34
WIRE ROPE AND SHEAVES 2-35
CONTROLLED FREE-FALL HOIST 2-40
ELECTRICAL HAZARDS 2-41
PERSONNELPLATFORMS ~~6
COLD WEATHER OPERATION 2-60
DON’T FORGET ■ 11 Ill – 2-61
SECTION Ill
DESCRIPTION
GENERAL 11 II ■ ” 3-1
MAJOR CONMPONENTS AND SYSTEMS 3-1
Cab Assembly “‘ 3-1
Hydraulic System and Components 3-1
Reservoir “‘ , 3-2
Hydraulic Oil Cooler 3-2
Pumps ” ” 3-2
Directional Control Valves 3-2
Hydraulic Boost Circuit 3-2
Turntable Assembly and Swing Mechanism 3-2
Swing Motor 3-3
Swing Gearbox 3-3
Swing Brake 3-3
ix
Page
Boom Assembly , 3 3
Swingaway Boom Extension 3 3
Main Hoist , 3 3
Outrigger System 3-4
Swivels II 3-4
Electrical System 3-4
Heater 3-4
OPTIONAL EQUIPMENT 3-4
A-Frame Jib 3-4
Lattice Inserts 3-5
Auxiliary Hoist 3-5
Controlled Free-Fall 3-5
Operating Control 3-7
Hoist Brakes , 3-7
CAB CONTROLS AND INDICATORS 3-7
Foot Throttle Pedal 3-7
Main Hoist Control Lever 3-7
Hoist Rotation Indicators 3-7
Auxiliary Hoist Control Lever 3· 10
Free-Fall Control Lever 3-10
Boom Lift Control Lever 3-10
Boom Lift Control Pedal 3-10
Inner-Mid Telescope Control Lever 3-10
X
Swing Brake Pedal 3-10
Outer-Mid Telescope Control Lever , 3-11
Fly Telescope Control Lever 3-11
Swing Control Foot Pedal 3-11
Swing Control Lever 3-11
Swing Horn Button 3-11
Positive Swing Lock 3-11
Engine Coolant Temperature Gauge 3-12
Low Oil Pressure/High Water Temperature Indicator 3-12
Engine Oil Pressure Gauge 3-12
Front Stabilizier Overload Indicator 3-12
Tach-offle ter “‘ 3-12
Voltmeter 3-13
Ignition On Indicator 3 13
Fuel Quantity Gauge 3-13
Defroster , , 3-13
Hand Throttle Lock Control 3-13
Outrigger Control Panel 3-13
Ignition Switch 3-14
Engine Stop Switch (GMC) 3-14
Engine Emergency Stop Switch (GMC) 3-14
Main Hoist Speed Selector Switch 3-14
Auxiliary Hoist Speed Selector Switch 3-15
Swing Brake Switch , 3-15
Instrument Lights Switch 3-15
Windshield Wiper Switch 3-15
Bubble Level Indicator 3-15
Panel Light 3-16
Beacon Light Switch , 3-16
Boom light Switch 3-16
Heater Control Panel 3-16
SECTION IV
OPERATING PROCEDURES
PRE-STARTING CHECKS 4-1
Fuel Supply , _ Ill <I’ , II 4 1
Engine Oil 4-1
Engine Coolant 4- 1
Batteries II Iii ,,, ~ II ~ 11 it “‘ ;II I * ‘°” 4–1
Hydraulic Reservoir and Filter 4-1
Daily lubrication 4-1
Wire Rope 4-2
Hook Block 4-2
ENGINE OPERATION 4-2
Starting Procedure 4-3
Shutdown Procedure 4-4
GENERAL CRANE OPERATION 4 4
Pu mp Drive 4-5
Control Lever Operation 4-5
Preload Check 4-6
USING YOUR LOAD CHART 4-7
CRANE FUNCTIONS , 4-9
Setting the Outriggers 4-9
Stowing the Outriggers 4-12
Setting the Center Front Stabilizer 4-13
Stowing the Center Front Stabilizer 4-14
Swinging the Boom , 4-14
Elevating and Lowering the Boom 4-15
Elevating the Boom 4-15
Lowering the Boom 4-15
Foot Control 4-16
Emergency Boom Operating Procedures 4-16
Telescoping the Boom 4-17
Extending the Boom 4-17
Retracting the Boom ti – II 4-18
Power Pinned Fly Section 4-18
Extend 4-18
Retract 4-20
Lowering and Raising the Cable 4-21
Lowering the Cable ,4 22
Raising theCable 4-22
Hoist Speed Range Selection 4-22
Stowing 4-22
OPTIONAL EQUIPMENT OPERATION 4-23
Diesel Heater 4-23
Starting 4-23
Heating 4-23
Stopping 4-24
Controlled Free-Fall , 4-24
Operating the hoist in the Controlled Free-Fall Mode 4-24
Suggested Procedures for Operators 4-25
Back Pressue 4-26
SECTION V
SAFETY SYSTEMS
GENERAL jj – 5-1
KRUEGER LOAD MOMENT INDICATING (LMI) SYSTEM 6-1
KRUEGER ANTITWO-BLOCK SYSTEM 5-1
CONTROL LEVER LOCKOUT SYSTEM 5-1
LUBRICATION
GENERAL
LUBRICANTS , 6-1
Hydraulic Oil Recommendations 6-4
Viscosity ~ Ill 6-4
Arctic Conditions 6-6
Antiwear Additives 6-6
LUBRICATION POINTS 6-6
WIRE ROPE LUBRICATION _ 6-22
SECTION VII
SET UP AND INSTALLATION PROCEDURES
GENERAL Ill 7-1
INSTALLING CABLE ON THE HOIST 7-1
CABLE REEVING Ill II 7-2
ERECTING AND STOWING THE 32-FOOT
(9 75 M) TRIANGULAR BOOM EXTENSION 7-3
Erecting G 7-3
Stowing 11 7 7
ERECTING AND STOWING THE A-FRAME JIB 7-8
Erecting ” II ti II 7-8
Stowing II ll 7-12
ERECTING THE A-FRAME JIB AFTER THE
EXTENSION HAS BEEN ERECTED 7-14
ERECTING THE EXTENSION AFTER THE
A-FRAME HIB HAS BEEN ERECTED 7-14
COUNTERWEIGHT 7-15
Removal · ti 7-15
Installation ti , 7-16
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