Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
Language : English
Pages : 134
Downloadable : Yes
File Type : PDF
Size: 4.75 MB
DESCRIPTION:
Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
INTRODUCTION:
GENERAL:
This Handbook provides important information for the operator of the TMS800E Series Grove Crane. Before placing the crane in service, take time to thoroughly familiarize yourself with the contents of this manual. After all sections have been read and understood, retain the manual for future reference in a readily accessible location.
- The Grove crane has been designed for maximum performance with minimum maintenance. With proper care, years of trouble-free service can be expected. Constant improvement and engineering progress makes it necessary that we reserve the right to make specification and equipment changes without notice.
- Grove and our Dealer Network want to ensure your satisfaction with our products and customer support. Your local dealer is the best equipped and most knowledgeable to assist you for parts, service and warranty issues. They have the facilities, parts, factory trained personnel, and the information to assist you in a timely manner.
- We request that you first contact them for assistance. If you feel you need factory assistance, please ask the dealer ’s service management to coordinate the contact on your behalf. Engine operating procedures and routine maintenance procedures are supplied in a separate manual with each crane, and should be referred to for detailed information. The mobile crane carrier incorporates an all welded steel frame.
- The 8x4x4 carrier utilizes two drive axles and two steer axles. Steering is provided by a power steering pump, gearbox and control valve. The engine is mounted in the front of the carrier and provides power through a 10 speed forward and 2 speed reverse UltraShift™ transmission.
- Hydraulic, two stage double box telescopic beams with inverted stabilizer (jack) cylinder outriggers are integral with the carrier frame. The outriggers are utilized in three position; fully extended, intermediate (50%) extended, and fully retracted. The carrier is also equipped with a center front stabilizer that has a permanently stowed pad.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
Front Cover 1
TOC 3
SECTION 1 9
Introduction 9
General 9
SECTION 2 15
Safety Information 15
Diesel Engine Exhaust 15
Battery Posts, Terminals, and Related Accessories 15
Safety Messages 15
General 15
Safety Alert Symbol 15
Signal Words 15
General 15
Operator’s Information 16
Operational Aids 16
Crane Stability/Structural Strength 18
Load Charts 18
Work Site 19
Lifting Operations 19
Counterweight 20
Load Moment Indicating (LMI) Systems 21
Two-Blocking 21
Electrocution Hazard 21
Set-Up and Operation 22
Electrocution Hazard Devices 22
Electrical Contact 23
Special Operating Conditions and Equipment 23
Crushing Hazards 24
Personnel Handling 24
Travel Operation 25
Accidents 25
Maintenance 26
Service and Repair 26
Lubrication 26
Wire Rope 27
Batteries 28
Engine 28
Work Practices 28
Crane Access 28
Job Preparation 28
Working 29
Lifting 29
Hand Signals 30
Transporting The Crane 30
Shut-Down 30
Boom Extension/Jib 31
Cold Weather Operation 31
Temperature Effects on Hydraulic Cylinders 31
SECTION 3 37
Operating Controls and Procedures 37
Carrier Cab 37
Engine Controls and Indicators 37
Travel Controls and Indicators 38
Craning Controls and Indicators 42
Accessory Controls and Indicators 42
Additional Carrier Controls and Indicators 44
Superstructure Cab 46
Engine Controls and Indicators 46
Craning Controls and Indicators 47
Accessory Controls and Indicators 53
Operating Procedures 55
Breaking In A New Carrier 55
Pre-Starting Checks 55
Cold Weather Operation 56
Engine Operation 56
General Crane Operation 58
Using Your Load Chart 58
Crane Functions 60
Operational Aids 65
Crane Travel Operation 65
Manual Transmission and Clutch 68
Rear Tandem Inter-Axle/Cross-Axle Locks 71
Service/Parking Brakes 71
Engine Braking 72
Stowing and Parking 72
Crane Shutdown Procedures 72
SECTION 4 77
Set-up And Installation 77
General 77
Installing Cable On The Hoist 77
Cable Reeving 77
Dead-End Rigging/Wedge Sockets 78
Installing Wedge and Socket 78
Removable Counterweight 83
Mounting The Counterweight 83
Stowing The Counterweight 83
Installing the Bi-Fold Manual Boom Extension 85
Checking the Transport Condition 85
Boom Extension Erecting and Stowing Procedure 87
General Warnings 87
Preparing the Crane for Boom Extension Erection Procedure 87
Erecting Procedure 87
Stowing Procedure 92
Raising and Lowering the Hydraulic Boom Extension 96
Transportation on a Separate Vehicle 97
Lifting Limit Switch on the Lattice Extension 97
Folding Out/In the Deflection Sheaves on the 33 ft (10 1 m) Section 98
Positioning/Remove the Hoist Cable 99
Setting the Folding Swingaway Extension Offset 99
Removing the Bi-Fold Manual Boom Extension 100
Installing/Removing 16 ft (4 9 m) Sections 101
Installing the 16 ft (4 9 m) Sections 101
Removing the 16 ft (4 9 m) Sections 101
Boom Extension (Additional Equipment) 101
Identification and Slinging Points 101
Assembly Of Boom Extensions 102
Electrical Connection at the Boom Extension 103
Unfolding/Folding the Deflection Sheave on the 16 ft (4 9 m) Section 104
Positioning/Removing the Hoist Cable 105
Traveling with Manually Offsettable Boom Extension and/or Inserts Erected 106
Auxiliary Single-Sheave Boom Nose (Additional Equipment) 106
Identification 106
Installing/Removing Auxiliary Single-Sheave Boom Nose 106
Removing the Auxiliary Single-Sheave Boom Nose 107
Rigging The Auxiliary Single-Sheave Boom Nose 107
Rigging in Transport Position 107
Rigging in Working Position 108
Attaching and Removing Hoist Cable 109
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 109
Lifting Limit Switch 109
Raising And Setting Down The Main Boom With Rigged Lattice Extension 110
Telescoping With Rigged Lattice Extension 110
Operating With The Lattice Extension 110
Procedure if the Permissible Wind Speed is Exceeded 110
Monthly Maintenance Work 111
SECTION 5 115
Lubrication 115
General 115
Hydraulic Oil Inspection 115
Arctic Conditions Below -18°C (0°F) 115
Arctic Conditions Down To -40°C (-40°F) 115
ALL Weather Package & Lubricants 115
Standard Lubricants Package 117
Lubrication Points 118
Surface Protection for Cylinder Rods 118
Carrier Lubrication 119
Superstructure Lubrication 124
Boom, Boom Extension, and Boom Accessories Lubrication 124
Wire Rope Lubrication 126
SECTION 6 131
Maintenance Checklist 131
General 131
Instructions 131
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