Grove Crane TMS800E Operator’s Manual 107-09 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane TMS800E Operator’s Manual 107-09 – PDF DOWNLOAD
Language : English
Pages : 136
Downloadable : Yes
File Type : PDF
Size: 4.77 MB
DESCRIPTION:
Grove Crane TMS800E Operator’s Manual 107-09 – PDF DOWNLOAD
INTRODUCTION:
GENERAL:
This Handbook provides important information for the operator of the TMS800E Series Grove Crane. Before placing the crane in service, take time to thoroughly familiarize yourself with the contents of this manual. After all sections have been read and understood, retain the manual for future reference in a readily accessible location.
- The Grove crane has been designed for maximum performance with minimum maintenance. With proper care, years of trouble-free service can be expected. Constant improvement and engineering progress makes it necessary that we reserve the right to make specification and equipment changes without notice.
- Grove and our Dealer Network want to ensure your satisfaction with our products and customer support. Your local dealer is the best equipped and most knowledgeable to assist you for parts, service and warranty issues. They have the facilities, parts, factory trained personnel, and the information to assist you in a timely manner.
- We request that you first contact them for assistance. If you feel you need factory assistance, please ask the dealer ’s service management to coordinate the contact on your behalf. Engine operating procedures and routine maintenance procedures are supplied in a separate manual with each crane, and should be referred to for detailed information.
- The mobile crane carrier incorporates an all welded steel frame. The 8x4x4 carrier utilizes two drive axles and two steer axles. Steering is provided by a power steering pump, gearbox and control valve. The engine is mounted in the front of the carrier and provides power through a 10 speed forward and 2 speed reverse UltraShift™ transmission.
- Hydraulic, two stage double box telescopic beams with inverted stabilizer (jack) cylinder outriggers are integral with the carrier frame. The outriggers are utilized in three position; fully extended, intermediate (50%) extended, and fully retracted. The carrier is also equipped with a center front stabilizer that has a permanently stowed pad.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane TMS800E Operator’s Manual 107-09 – PDF DOWNLOAD
Front Cover 1
TOC 3
SECTION 1 9
Introduction 9
General 9
SECTION 2 15
Safety Information 15
Diesel Engine Exhaust 15
Battery Posts, Terminals, and Related Accessories 15
Safety Messages 15
General 15
Safety Alert Symbol 15
Signal Words 15
General 15
Operator’s Information 16
Operational Aids 16
Crane Stability/Structural Strength 18
Load Charts 18
Work Site 19
Lifting Operations 19
Counterweight 20
Load Moment Indicating (LMI) Systems 21
Two-Blocking 21
Electrocution Hazard 21
Set-Up and Operation 22
Electrocution Hazard Devices 22
Electrical Contact 23
Special Operating Conditions and Equipment 23
Crushing Hazards 24
Personnel Handling 24
Travel Operation 25
Accidents 25
Maintenance 26
Service and Repair 26
Lubrication 26
Wire Rope 27
Batteries 28
Engine 28
Work Practices 28
Crane Access 28
Job Preparation 28
Working 29
Lifting 29
Hand Signals 30
Transporting The Crane 30
Shut-Down 30
Boom Extension/Jib 31
Cold Weather Operation 31
Temperature Effects on Hydraulic Cylinders 31
SECTION 3 37
Operating Controls and Procedures 37
Carrier Cab 37
Engine Controls and Indicators 37
Travel Controls and Indicators 39
Craning Controls and Indicators 43
Accessory Controls and Indicators 43
Additional Carrier Controls and Indicators 46
Superstructure Cab 46
Engine Controls and Indicators 46
Craning Controls and Indicators 48
Accessory Controls and Indicators 54
Operating Procedures 56
Breaking In A New Carrier 56
Pre-Starting Checks 56
Cold Weather Operation 57
Engine Operation 57
General Crane Operation 59
Using Your Load Chart 59
Crane Functions 61
Operational Aids 66
Crane Travel Operation 66
UltraShift™ Transmission 69
Stowing and Parking 74
Crane Shutdown Procedures 74
SECTION 4 79
Set-up And Installation 79
General 79
Installing Cable On The Hoist 79
Cable Reeving 79
Dead-End Rigging/Wedge Sockets 80
Installing Wedge and Socket 80
Removable Counterweight 85
Mounting The Counterweight 85
Stowing The Counterweight 85
Installing the Bi-Fold Manual Boom Extension 87
Checking the Transport Condition 87
Boom Extension Erecting and Stowing Procedure 89
General Warnings 89
Preparing the Crane for Boom Extension Erection Procedure 89
Erecting Procedure 89
Stowing Procedure 0
Reeve the hoist cable as described in this section 0
Raising and Lowering the Hydraulic Boom Extension 0
Transportation on a Separate Vehicle 99
Lifting Limit Switch on the Lattice Extension 99
Folding Out/In the Deflection Sheaves on the 33 ft (10 1 m) Section 100
Positioning/Remove the Hoist Cable 101
Setting the Folding Swingaway Extension Offset 101
Removing the Bi-Fold Manual Boom Extension 102
Installing/Removing 16 ft (4 9 m) Sections 103
Installing the 16 ft (4 9 m) Sections 103
Removing the 16 ft (4 9 m) Sections 103
Boom Extension (Additional Equipment) 103
Identification and Slinging Points 103
Assembly Of Boom Extensions 104
Electrical Connection at the Boom Extension 105
Unfolding/Folding the Deflection Sheave on the 16 ft (4 9 m) Section 106
Positioning/Removing the Hoist Cable 107
Traveling with Manually Offsettable Boom Extension and/or Inserts Erected 108
Auxiliary Single-Sheave Boom Nose (Additional Equipment) 108
Identification 108
Installing/Removing Auxiliary Single-Sheave Boom Nose 108
Removing the Auxiliary Single-Sheave Boom Nose 109
Rigging The Auxiliary Single-Sheave Boom Nose 109
Rigging in Transport Position 109
Rigging in Working Position 110
Attaching and Removing Hoist Cable 111
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 111
Lifting Limit Switch 111
Raising And Setting Down The Main Boom With Rigged Lattice Extension 112
Telescoping With Rigged Lattice Extension 112
Operating With The Lattice Extension 112
Procedure if the Permissible Wind Speed is Exceeded 112
Monthly Maintenance Work 113
SECTION 5 117
Lubrication 117
General 117
Hydraulic Oil Inspection 117
Arctic Conditions Below -18°C (0°F) 117
ALL Weather Package & Lubricants 117
Standard Lubricants Package 118
Lubrication Points 120
Surface Protection for Cylinder Rods 120
Carrier Lubrication 121
Superstructure Lubrication 126
Boom, Boom Extension, and Boom Accessories Lubrication 126
Wire Rope Lubrication 128
SECTION 6 133
Maintenance Checklist 133
General 133
Instructions 133
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
