Grove Crane RT 9000E Series Operator’s & Safety Handbook Manual 011-00 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT 9000E Series Operator’s & Safety Handbook Manual 011-00 – PDF DOWNLOAD
Language : English
Pages : 102
File Type : PDF
Size: 3.49 MB
DESCRIPTION:
Grove Crane RT 9000E Series Operator’s & Safety Handbook Manual 011-00 – PDF DOWNLOAD
FOREWORD :
This handbook has been compiled to assist you in properly operating and maintaining your Grove Crane. Before placing the crane in service, take time to thoroughly familiarize yourself with the contents of this manual. After all sections have been read and understood, retain the manual for future reference in a readily accessible location. The Grove Crane has been designed for maximum performance with minimum maintenance.
- With proper care, years of trouble-free service can be expected. Constant improvement and engineering progress makes it necessary that we reserve the right to make specification and equipment changes without notice. Grove Worldwide and our Dealer Network want to ensure your satisfaction with our products and customer support.
- Your local dealer is the best equipped and most knowledgeable to assist you for parts, service and warranty issues. They have the facilities, parts, factory trained personnel, and the information to assist you in a timely manner. We request that you first contact them for assistance. If you feel you need factory assistance, please ask the dealer’s service management to coordinate the contact on your behalf. Engine operating procedures and routine maintenance procedures are supplied in a separate manual with each crane, and should be referred to for detailed information.
- Information in this manual does not replace federal, state, or local regulations, safety codes, or insurance requirements. Grove remains committed to providing reliable products that enable users and operators to safely lift and position loads. Grove has been an industry leader in the incorporation of operational aids into the design of its cranes. Federal law requires that cranes be properly maintained and kept in good working condition.
- The manuals that Grove provides that are specific for each crane and the manufacturer’s manuals for the operational aids shall be followed. If an operational aid should fail to work properly, the crane user or owner must assure that repair or recalibration is accomplished as soon as is reasonably possible.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane RT 9000E Series Operator’s & Safety Handbook Manual 011-00 – PDF DOWNLOAD
Section 1 – INTRODUCTION
GENERAL 1-1
NOISE VIBRATION TEST RESULTS 1-1
Section 2: SAFETY PRECAUTIONS
GENERAL 2-1
OPERATOR’S INFORMATION 2-1
OPERATOR’S QUALIFICATIONS 2-2
CRANE STABILITY/STRUCTURAL STRENGTH 2-2
Load Charts 2-3
Work Site 2-4
Lifting Operations 2-4
Counterweight 2-6
Multiple Crane Lifts 2-6
LOAD MOMENT INDICATING (LMI) SYSTEMS 2-6
Two-Blocking 2-6
Work Area Definition System 2-7
ELECTROCUTION HAZARD 2-7
Set Up and Operation 2-8
Electrocution Hazard Devices 2-8
Electrical Contact 2-9
Special Operating Conditions and Equipment 2-9
CRUSHING HAZARDS 2-10
PERSONNEL HANDLING 2-11
TRAVEL OPERATION 2-12
MAINTENANCE 2-12
Service and Repairs 2-12
Lubrication 2-13
Tires 2-13
Wire Rope 2-13
BATTERIES 2-14
ENGINE 2-15
WORK PRACTICES 2-15
Crane Access 2-15
Job Preparation 2-15
Working 2-16
Lifting 2-17
Hand Signals 2-18
TRANSPORTING THE CRANE 2-18
SHUTDOWN 2-19
BOOM EXTENSION/JIB 2-19
COLD WEATHER OPERATION 2-19
TEMPERATURE EFFECTS ON HYDRAULIC CYLINDERS 2-20
Section 3 – CAB CONTROLS AND INDICATORS 3-1
Defroster Switch 3-1
Hand Throttle Lock Control 3-1
Ignition Switch 3-1
Voltmeter 3-1
Transmission Oil Temperature Gauge 3-1
Heat Control Knob 3-1
viii
TABLE OF CONTENTS (CONTINUED)
Page
Fan Control Switch 3-4
Park Brake Control Switch 3-4
Air Conditioner Control Switch 3-4
Swing Brake Control Switch 3-5
Differential Lock Control Switch (Optional) 3-5
Swing Speed Control Switch 3-5
Drive Axle Selector Switch 3-5
Cab Tilt Switch 3-5
Outrigger Control Switches 3-5
Work Light Switch 3-5
Headlights Switch 3-5
Boom Lights Switch (Optional) 3-6
Hazard Lights Switch 3-6
Hose Reel Brake On Indicator 3-6
Fuel Gauge 3-6
Engine Diagnostics Switches 3-6
Test Mode Switch 3-6
Idle Switch 3-6
Engine Coolant Temperature Gauge 3-6
Tachometer 3-6
Crane Function Power Switch 3-6
Outriggers Extend/Retract Switch 3-6
Load Moment Indicating (LMI) and Work Area Definition System Control Panel 3-7
Auto/Manual Boom Telescope Mode Switch 3-7
Center Mid/Inner Mid Boom Telescope Section Select Switch 3-7
Rear Steer Control Switch 3-7
Auxiliary Hoist Speed Selector Switch 3-7
Swing Control Lever 3-7
Turn Signal Lever and Windshield Wiper/Washer Controls 3-7
Bubble Level Indicator 3-8
Cab Circulating Fan 3-8
Swing Brake Pedal 3-8
Telescope Control Foot Pedal 3-8
Windshield Wiper 3-8
Defroster Fan 3-8
Brake Foot Pedal 3-8
Spotlight (Optional) 3-8
Foot Throttle Pedal 3-8
Transmission Shift Lever 3-8
Circuit Breaker Panel 3-8
Pin Swing Lock Control (Pin Type) 3-8
Hoist Rotation Indicators 3-9
Main Hoist Control Lever 3-9
360 Degree Swing Lock Control (Positive Lock Type) 3-9
Main Hoist Speed Selector Switch 3-9
Engine and System Diagnostic Connector (Not Shown) 3-9
Luffing Jib Raise/Lower Switch 3-9
Luffing Jib On/Off Switch 3-9
Seat Switch (not shown) 3-9
Cab Dome Light 3-9
ix
TABLE OF CONTENTS (CONTINUED)
Page
Fire Extinguisher 3-9
Boom Lift Control Lever 3-9
12 VDC Accessory Outlet 3-9
Auxiliary Hoist Control Lever 3-9
Horn 3-10
Right Turn Signal Indicator 3-10
Left Turn Signal Indicator 3-10
Rear Wheels Not Centered Indicator 3-10
Hoist 3rd Wrap Indicator (Optional W/CE) 3-10
Engine Stop Indicator 3-10
Engine Warning Indicator 3-10
Engine Service Indicator 3-10
Wait to Start Indicator 3-10
Low Brake Pressure Indicator 3-10
Transmission Service Indicator (XMSN) 3-10
Water in Fuel Indicator 3-10
Boom Not Sync Indicator 3-11
Throttle Mode Switch 3-11
Hourmeter (Not Shown) 3-11
Skylight Wiper (Not Shown) 3-11
Backup Alarm (Not Shown) 3-11
Armrest Switch (Not Shown) 3-11
Boom Telescope Mode A/B Select Switch 3-11
Low Steer Pressure Indicator (CE Option) 3-11
Electrical System Diagnostic Indicator 3-11
Section 4 – OPERATING PROCEDURES
PRE-STARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oil 4-1
Engine Coolant 4-1
Batteries 4-1
Signal and Running Lights 4-1
Foot and Parking Brakes 4-1
Daily Lubrication 4-1
Hydraulic Reservoir and Filter 4-1
Tires 4-1
Wire Rope 4-1
Hook Block 4-1
Boom 4-1
Air Cleaner 4-1
COLD WEATHER OPERATION 4-1
Operation Below -40°C 4-2
Operation Below -40°F 4-2
ENGINE OPERATION 4-2
Starting Procedure 4-2
Warm Engine 4-2
Cold Engine 4-3
Idling the Engine 4-3
Racing the Engine 4-3
Shutdown Procedure 4-4
x
TABLE OF CONTENTS (CONTINUED)
Page
CRANE TRAVEL OPERATION 4-4
Traveling – General 4-4
Traveling With Boom Extension and/or Insert Erected 4-4
Extended Travel 4-5
Moving the Crane 4-5
Steering 4-6
Front Wheel Steering 4-6
Rear Wheel Steering 4-6
Four Wheel Steering 4-6
Crabbing 4-6
Traveling – Forward 4-6
Traveling – Reverse 4-7
Four-Wheel Drive Operation 4-7
Proper Operation Of Differential Lock 4-7
General 4-7
Operation 4-8
Proper Operation Of Axle Oscillation Lockouts 4-8
GENERAL CRANE OPERATION 4-8
Pump Drive 4-8
Setting the Park Brake When Crane is on Outriggers 4-8
Control Lever Operation 4-9
Preload Check 4-9
USING YOUR LOAD CHART 4-9
CRANE FUNCTIONS 4-10
Setting the Outriggers 4-10
Engaging the Mid-Extend Lock Pin 4-11
Stowing the Outriggers 4-11
Stowing the Mid-Extend Lock Pin 4-12
Swinging the Boom 4-12
Elevating and Lowering the Boom 4-12
Elevating the Boom 4-12
Lowering the Boom 4-12
Telescoping the Boom 4-13
Extending the Boom 4-13
Retracting the Boom 4-13
Lowering and Raising the Hoist Cable 4-13
Lowering the Cable 4-13
Raising the Cable 4-13
Hoist Speed Range Selection 4-13
Raising and Lowering the Hydraulic Boom Extension 4-14
Raising the Hydraulic Boom Extension 4-14
Lowering the Hydraulic Boom Extension 4-14
Operational Aids 4-14
Load Moment Indicator (LMI) System 4-14
Control Lever Lockout System 4-14
Stowing and Parking 4-14
Section 5 – LUBRICATION
GENERAL 5-1
Artic Conditions – Below – 18°C (0°F) 5-1
LUBRICATION POINTS 5-1
xi
TABLE OF CONTENTS (CONTINUED)
Page
WIRE ROPE LUBRICATION 5-9
Section 6 – SET-UP AND INSTALLATION PROCEDURES
GENERAL 6-1
INSTALLING CABLE ON THE HOIST 6-1
CABLE REEVING 6-1
STANDARD COUNTERWEIGHT AND AUXILIARY HOIST MOUNTING STRUCTURE 6-5
Removal 6-5
Installation 6-5
HEAVY COUNTERWEIGHT ASSEMBLY AND AUXILIARY HOIST MOUNTING STRUCTURE 6-8
Removal 6-8
Installation 6-9
OUTRIGGER REMOVAL AND INSTALLATION 6-10
Bleed Valve Operation 6-10
Procedure 6-10
Removal 6-11
Installation 6-11
ERECTING AND STOWING THE SWINGAWAY BOOM EXTENSION 6-12
Erecting 6-12
Stowing 6-16
CONNECTING AND DISCONNECTING THE HYDRAULIC BOOM EXTENSION 6-17
Connecting 6-17
Disconnecting 6-18
SWINGAWAY MOUNTING ADJUSTMENT 6-18
BOOM EXTENSION (WITH INSERTS) 6-19
Identification 6-19
Slinging Points 6-19
ASSEMBLY OF BOOM EXTENSIONS 6-20
CHECKLISTS FOR RIGGING WORK 6-21
Installing the 26 m/34 m Boom Extension 6-21
Removing the 26 m/34 m Boom Extension 6-22
DESCRIPITON OF RIGGING WORK 6-23
Installing/Disassembling 8 m Sections 6-23
Installing 8 m Sections 6-24
Removing 8 m Sections 6-24
INSTALLING/REMOVING TWO-STAGE SWINGAWAY LATTICE EXTENSION FOR BOOM EXTENSION 6-24
Installation 6-24
Removing 6-25
HYDRAULIC CONNECTION ON THE BOOM EXTENSION (IF UNIT IS EQUIPPED WITH HYDRAULIC
LUFFING BOOM EXTENSION) 6-25
Connections on the 8 m Sections 6-25
ELECTRICAL CONNECTION ON THE BOOM EXTENSION 6-26
Connections on the 8 m Sections 6-26
Establishing Electrical Connections 6-26
FOLDING OUT/IN THE DEFLECTION SHEAVES ON THE 8 M SECTIONS 6-26
POSITIONING/REMOVING THE HOIST CABLE 6-27
VIDEO PREVIEW OF THE MANUAL:
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