GROVE Crane Manitowoc RT800E Operator Manual – PDF DOWNLOAD
FILE DETAILS:
GROVE Crane Manitowoc RT800E Operator Manual – PDF DOWNLOAD
Language : English
Pages : 194
Downloadable : Yes
File Type : PDF
Size: 60.3 MB
DESCRIPTION:
GROVE Crane Manitowoc RT800E Operator Manual – PDF DOWNLOAD
GENERAL
- This manual has been compiled to assist you in properly operating and maintaining your Grove Crane. Before placing the crane in service, take time to thoroughly familiarize yourself with the contents of this manual. After all sections have been read and understood, retain the manual for future reference in a readily accessible location in the crane.
- This Grove crane has been designed for maximum performance with minimum maintenance. With proper care, years of trouble-free service can be expected. Constant improvement and engineering progress makes it necessary that we reserve the right to make specification and equipment changes without notice.
- Engine operating procedures and routine maintenance procedures are supplied in a separate manual with each crane, and should be referred to for detailed information. Information in this manual does not replace federal, state, or local regulations, safety codes, or insurance requirements.
- Manitowoc and our Distributor Network want to ensure your satisfaction with our products and customer support. Your local d i s tributor is the best equipped and most knowledgeable to assist you for parts, service and warranty issues.
- They have the facilities, parts, factory trained personnel, and the information to assist you in a timely manner. We request that you first contact them for assistance. If you feel you need factory assistance, please ask the distributor’s service management to coordinate the contact on your behalf.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
GROVE Crane Manitowoc RT800E Operator Manual – PDF DOWNLOAD
SECTION 1 Introduction
General 1-1
Customer Support 1-1
New Owners 1-1
Noise/Vibration Test Results 1-2
Noise Level Test Results 1-2
Vibration Level Test Results 1-2
Serial Number Location 1-2
General 1-5
Dimensions 1-5
Capacities 1-5
Torque Converter/Transmission 1-5
Engine 1-5
Axles 1-5
Brakes 1-5
Wheels and Tires 1-5
Swing Gearbox 1-5
Boom 1-5
Swivel Assembly 1-5
Hydraulic Pumps 1-6
SECTION 2 Safety Precautions
Safety Messages 2-1
General 2-1
Safety Alert Symbol 2-2
Signal Words 2-2
General 2-2
Warning Signs 2-2
Accidents 2-2
Operator Information 2-3
Operator Qualifications 2-3
Operational Aids 2-4
Rated Capacity Limiter (RCL) Systems (If Equipped) 2-4
Anti-Two-Blocking Device 2-5
Working Area Limiter (If Equipped) 2-5
Crane Stability/Structural Strength 2-6
Load Charts 2-7
Work Site 2-7
Wind Forces 2-7
Wind Speeds 2-8
Lifting Operations 2-20
Counterweight 2-21
Outrigger Lift Off 2-21
Multiple Crane Lifts 2-21
Tilt-Up Panel Lifting 2-21
Pile Driving and Extracting 2-22
Crane Equipment 2-22
Crane Inspection 2-22
Electrocution Hazard 2-23
Set-Up and Operation 2-24
Electrocution Hazard Devices 2-24
Electrical Contact 2-25
Special Operating Conditions and Equipment 2-25
Earthing the Crane 2-25
TABLE OF CONTENTS RT800E4
TOC-2
Personnel Handling 2-26
Environmental Protection 2-27
Maintenance 2-27
Service and Repairs 2-27
Lubrication 2-28
Tires 2-29
Hoist Rope 2-29
Synthetic Hoist Rope 2-29
Wire Rope 2-29
Sheaves 2-30
Batteries 2-31
Super Capacitor (If Equipped) 2-31
General Maintenance 2-31
Transporting the Crane 2-32
Travel Operation 2-32
Work Practices 2-33
Personal Considerations 2-33
Crane Access 2-33
Job Preparation 2-33
Working 2-34
Lifting 2-35
Hand Signals 2-36
Jib 2-38
Parking and Securing 2-38
Shut-Down 2-38
Cold Weather Operation 2-38
Temperature Effects on Hook Blocks 2-39
Temperature Effects on Hydraulic Cylinders 2-39
Model Specific Information 2-41
Stability 2-41
Access Platform Hand Rail 2-41
Overload Inspection 2-41
Boom Inspection 2-42
Superstructure Inspection 2-44
Carrier Inspection 2-46
SECTION 3 Operating Controls and Procedures
Controls and Indicators 3-2
Steering column 3-3
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls 3-3
Steering Column Tilt Lever 3-3
Park Brake Control Switch 3-3
Headlights Switch 3-3
Drive Axle Selector Switch 3-4
Hazard Lights Switch 3-4
Engine Diagnostic and Engine Speed Control Switches 3-4
Ignition Switch 3-4
Transmission Shift Lever 3-5
Cab Overhead Controls 3-5
Skylight Window Latch 3-5
Skylight Wiper and Wiper Motor 3-5
Skylight Sunscreen 3-5
Dome Light 3-5
Cab Circulating Fan 3-5
Right Side Window Latch 3-5
Overhead Control Panel 3-5
Grove TOC-3
RT800E4 TABLE OF CONTENTS
T
OC
Heater/Air Conditioner Fan Switch 3-6
Heater Control Switch 3-6
Air Conditioner Switch 3-6
Skylight Wiper Switch 3-6
Panel Dimmer Switch 3-6
Work Lights Switch 3-6
Boom Lights Switch (Optional) 3-6
Crane Function Power Switch 3-6
DPF Regeneration Switch (Tier 4 Engines Only) 3-6
Boom Inner Mid/Center Mid (IM/CM) Select Switch and Indicator 3-7
Boom Manual/Auto Switch 3-7
Boom A/B Mode Switch and Indicator 3-7
Steering Column Indicator and Gauge Display 3-8
Swing Brake Engaged 3-9
Parking Brake Engaged 3-9
Light Malfunction 3-9
Emergency Stop 3-9
Hydraulic Oil High Temperature 3-9
Transmission Warning 3-9
Low Steer Pressure (Optional on CE Units) 3-9
Left Turn Signal Indicator 3-9
Low Brake Pressure 3-9
Electronic Module Indicator 3-9
Electronic System Diagnostic 3-9
LCD Display 3-10
Engine Stop 3-10
Engine Warning 3-10
Diesel Particulate Filter (Tier 4 Engines Only) 3-10
Right Turn Signal Indicator 3-10
Inhibit Regeneration 3-10
Diesel Exhaust Fluid (Tier 4 Engines—2014 Only) 3-11
High Exhaust System Temperature 3-11
Engine Wait-to-Start 3-11
Four-Wheel Drive Engaged 3-11
Axle Differential Locked 3-11
Rear Wheels Not Centered Indicator 3-11
Engine Coolant Temperature Gauge 3-11
Fuel Gauge 3-11
Low Fuel Level 3-11
Battery Charge Indicator 3-11
Voltmeter 3-12
Tachometer 3-12
Control Seat Assembly – Single Axis 3-13
Main Hoist Control (Single Axis Option) 3-13
Boom Lift Control (Single Axis Option) 3-13
Boom Lift and Main Hoist Control Lever (Dual Axis Option) (Not Shown) 3-13
Main Hoist Speed Selector Switch 3-13
Telescope or Auxiliary Hoist Control (Single Axis Option) 3-14
Swing Control (Single Axis Option) 3-14
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option) (Not Shown)3-14
Auxiliary Hoist Speed Selector Switch (Optional) 3-14
Rear Steer Switch 3-14
Swing Brake Control Switch 3-15
Axle Differential Lock Control Switch (Optional) 3-15
Cab Door Release 3-15
Seat Back Adjustment 3-15
A/C Heater, Climate Control 3-15
TABLE OF CONTENTS RT800E4
TOC-4
Seat Slide Lever 3-15
Seat/Frame Slide Lever 3-15
Armrest Adjustment 3-15
Hoist Rotation Indicators 3-15
Cab Tilt Switch 3-15
Luffing Jib Raise/Lower Switch (Optional) 3-15
Luffing Jib On/Off Switch (Optional) 3-15
Two-Speed Swing Switch 3-15
Armrest Switch (Not Shown) 3-16
Seat Switch (Not Shown) 3-16
Side Control Panel 3-16
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel 3-16
Rated Capacity Limiter (RCL) Bypass Switch 3-16
Emergency Stop Switch 3-16
Transmission Oil Temperature Gauge 3-16
Turntable Pin Swing Lock Control 3-17
12V Receptacle 3-17
Diagnostic Connector 3-17
Bubble Level Indicator 3-17
Hose Reel Brake Indicator 3-17
Boom Not Sync Indicator 3-17
Hoist Third Wrap Indicator (Optional—Standard in CE) 3-17
Cold Weather Indicator (Optional) 3-17
Telescope Cylinder Charge Indicator (If Equipped) 3-17
Ambient Temperature LED Indicator 3-18
Outrigger Control 3-18
Cab Outrigger Control 3-18
Foot Pedal Controls 3-18
360° Swing Lock Pedal 3-19
Swing Brake Pedal 3-19
Telescope Control Foot Pedal (Optional) 3-19
Service Brake Foot Pedal 3-19
Foot Throttle Pedal 3-19
Miscellaneous Controls and Indicators 3-19
Fuse Panel 3-19
Buzzer 3-19
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)3-19
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)3-20
RCL Internal Light Bar (Optional) 3-20
Strobe Light or Beacon (Optional) (Not Shown) 3-20
Backup Alarm (Not Shown) 3-21
Emergency Exit 3-21
Operating Procedures 3-21
Pre-Starting Checks 3-21
Cold Weather Operation 3-21
Crane Warm-up Procedures 3-23
Engine 3-24
Transmission 3-24
Hoist 3-24
Swing Drive and Turntable Bearing 3-24
Axles 3-24
Hydraulic Oil System 3-24
Engine Operation 3-25
Crane Travel Operation 3-27
General Crane Operation 3-34
Stowing and Parking 3-40
Unattended Crane 3-41
Grove TOC-5
RT800E4 TABLE OF CONTENTS
T
OC
SECTION 4 Set-up and Installation
General 4-2
Installing Cable On The Hoist 4-2
Cable Reeving 4-2
Boom Cable Reeving 4-3
Dead-End Rigging/Wedge Sockets 4-3
Wedge Socket Installation 4-3
Counterweight and Auxiliary Hoist 4-8
Counterweight without Auxiliary Hoist 4-8
Installing the Bi-Fold Manual Boom Extension 4-11
Checking the Transport Condition 4-13
Boom Extension Erecting and Stowing Procedure 4-13
General Warnings 4-13
Preparing the Crane for Boom Extension Erection Procedure 4-13
Erecting Procedure 4-14
Stowing Procedure, Boom Extensions 4-21
Hose Drum for Hydraulic Luffing Boom Extension 4-27
Raising and Lowering the Hydraulic Boom Extension 4-28
Transportation on a Separate Vehicle 4-29
Connecting and Disconnecting the Hydraulic Boom Extension 4-29
Hydraulic Connection at the Boom Extension 4-31
Lifting Limit Switch on the Lattice Extension 4-32
Folding Out/In the Deflection Sheaves on the 33 ft (101 m) Section 4-33
Positioning/Remove the Hoist Cable 4-34
Setting the Folding Swingaway Extension Offset 4-34
Removing the Bi-Fold Manual Boom Extension 4-36
Installing/Removing 16 ft (49 m) Sections 4-36
Installing the 16 ft (49 m) Sections 4-37
Removing the 16 ft (49 m) Sections 4-37
Boom Extension Inserts (Additional Equipment) 4-37
Identification 4-37
Slinging Points 4-37
Installing/Removing 16 ft (49 m) Sections 4-38
Electrical Connection at the Boom Extension Inserts 4-39
Unfolding/Folding the Deflection Sheave on the 16 ft (49 m) Section 4-39
Positioning/Removing the Hoist Cable 4-40
Traveling with Hydraulic Luffing or Manually Offsettable Boom Extension and/or Inserts Erected4-41
Adjustment Procedure for Stowage Brackets for Hydraulic Luffing Jib 4-41
Auxiliary Single-Sheave Boom Nose (Additional Equipment) 4-41
Identification 4-41
Installing/Removing Auxiliary Single-Sheave Boom Nose 4-42
Removing the Auxiliary Single-Sheave Boom Nose 4-42
Rigging the Auxiliary Single-Sheave Boom Nose 4-43
Rigging in Transport Position 4-43
Rigging in Working Position 4-44
Attaching and Removing Hoist Cable 4-45
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 4-45
Lifting Limit Switch 4-45
Raising and Setting Down the Main Boom with Rigged Extension 4-46
Telescoping with Rigged Extension 4-46
Procedure if the Permissible Wind Speed is Exceeded 4-46
Monthly Maintenance Work 4-47
SECTION 5 Lubrication
General 5-1
Environmental Protection 5-1
TABLE OF CONTENTS RT800E4
TOC-6
Lubricants and Lubrication Intervals 5-1
Standard Lubricants 5-2
Arctic Lubricants and Conditions 5-3
Surface Protection for Cylinder Rods 5-5
Wire Rope Lubrication 5-6
Lubrication Points 5-6
CraneLUBE 5-6
Cummins Oil Registration List 5-6
Safety 5-6
Steering and Suspension 5-8
Axles 5-10
Drive Train 5-12
Drive Train (continued) 5-14
Turntable 5-16
Cab Tilt 5-18
Outriggers 5-20
Boom 5-22
Boom (continued) 5-24
Boom (continued) 5-26
Hoist 5-28
Hydraulic 5-30
Accessing Boom Lubrication Points 5-32
SECTION 6 Maintenance Checklist
General 6-1
Instructions 6-1
Daily or 10 Hour Check List 6-1
Weekly or 50 Hour Check List 6-2
VIDEO PREVIEW OF THE MANUAL:
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S.M