Grove Crane Manitowoc GMK3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane Manitowoc GMK3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
Language : English
Pages : 376
Downloadable : Yes
File Type : PDF
Size: 12.2 MB
DESCRIPTION:
Grove Crane Manitowoc GMK3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
Basic safety instructions:
The basic safety instructions that are applicable are generally those stated in the operating manual; àOperating manual GMK3060L.
Also observe all safety instructions and warnings on the truck crane!
Information regarding the warnings and symbols used;
Operating manual GMK3060L.
Other applicable documents:
In addition to the information in this operating manual, all the instructions in
the following sections of the operating manual provided are also applicable;
àOperating manual GMK3060L.
– Intended use
– Improper use
– Organisational measures
– Qualifications of the personnel on the GMK3060L
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane Manitowoc GMK3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
Lattice extension operating manuals 1
Table of contents 5
1 Overview 29
Validity of this operating manual 29
Validity of this operating manual 29
Prerequisites for installation and operation 29
References to other operating manuals 29
Lattice extension described 30
Terms used 31
Lattice extension parts 31
Additional equipment 32
2 Basic safety instructions 33
Other applicable documents 33
Safety instructions for working with a lattice extension 34
Working at heights 34
Slinging 34
Locks 34
Rigging mode 34
Two cranes 34
3 Operating elements 35
On the derricking swing-away lattice 35
In the crane cab 36
Overview 36
At the right-hand control console 37
On the CCS control unit 37
Menu with independent displays 37
Enter rigging mode/telescope status menu 38
Other operating elements 39
On the carrier 39
4 Rigging work on the main boom 41
Hose drum 41
Slinging points 41
Dimensions and weights 42
Rigging work on the hose drum 43
Installing/removing the hose drum 43
Removing 45
Inserting/releasing the locking device on the hose drum 47
Positions of the hydraulic connections 48
Working with the lattice extension 48
Main boom operation 48
5 Swing-away lattice 49
Operations planning 49
Permissible combinations 49
Dimensions and weights 50
Identification 51
Transport conditions 53
Overview 53
Transport conditions – Instructions for checking 55
Transport conditions – Folded – Swing-away lattice 15 0 m 57
Transport condition – Folded – Swing-away lattice 8 7 m 61
Transport condition – Folded – Section 1 only 63
Transport condition – Removed – Swing-away lattice 64
Transport condition – Removed – Main boom 66
Checklists for rigging work 67
Symbols and their representation 67
Overview 68
CHECKLIST: Installation – in working position 69
CHECKLIST: Installation – in transport position 73
CHECKLIST: Removal – from working position 78
CHECKLIST: Removal – from transport position 82
CHECKLIST: Rigging in working position – 8 7 m 84
CHECKLIST: Rigging in working position – 15 0 m 88
CHECKLIST: After rigging in the working position 93
CHECKLIST: Before rigging in the transport position 95
CHECKLIST: Rigging in transport position – 8 7 m 97
CHECKLIST: Rigging in transport position – 15 0 m 101
Rigging work – General information 105
Slinging points 105
Securing the swing-away lattice with the guide rope 107
Folding out / folding in the deflection sheave 108
Rigging work – Establishing / separating connections 109
Preparing the truck crane 109
Overview of the rigging ranges 110
Range 1 – Folded – Slewing connection 111
Range 1 – Folded down – Main boom / section 2 112
Range 1 – Installing/removing – Main boom / section 2 113
Range 1 – Unrigging – Slewing connection 114
Range 1 – Installation – Slewing connection 115
Range 2 – Main boom / section 2 116
Range 3 – Folded – Main boom / section 1 or section 1 / section 2 117
Range 3 – Folded down – Section 1 / section 2 118
Range 3 – Installing/removing – Main boom / section 1 119
Range 4 – Main boom / section 1 120
Range 4 – Main boom / section 2 121
Range 5 – Folded – Section 1 / section 2 122
Range 5 – Folded down – Section 1 / section 2 123
Range 5 – Installing / removing – Section 1 / section 2 124
Relieving the connecting points 127
Derricking swing-away lattice 127
Inclinable swing-away lattice 127
Inclinable swing-away lattice – with rigging aid 128
Rigging work – Swinging operations 129
Swinging the swing-away lattice 129
Slewing section 1 131
Rigging work – Hydraulic connections 133
Rigging work – Electrical connections 135
Overview 135
Main boom / section 2 136
Section 1 – section 2 138
Further rigging work 141
Fitting / removing the hoist rope 141
Fitting 141
Removing 142
Possible reeving methods 143
Installing/removing the lifting limit switch 144
Installing 144
Removing 145
Installing/removing the anemometer and air traffic control light 146
Installing 146
Removing 147
Installing/removing the camera 148
Installing 148
Removing 149
Rigging work – Derricking the swing-away lattice 151
With the hand-held control 151
With the control unit on section 2 152
Rigging work – Derricking the swing-away lattice 153
With auxiliary crane 153
Without auxiliary crane 154
Entering the RCL code 154
Setting the angle 155
Setting the angle to 0° 157
Inclining the truck crane 159
Operation with swing-away lattice 161
Setting the RCL 161
Input 161
Derricking the main boom 163
Telescoping with a rigged swing-away lattice 163
Derricking the swing-away lattice during operation 164
Switching on the derricking gear 164
Raising and lowering 164
Switching off the derricking gear 165
Checking the wind speed 166
Information about main boom operation when the swing- away lattice is installed 167
Instructions for turning loads over 168
Maintenance 169
Maintenance plan W 169
Maintenance plan M 1 169
Maintenance plan M 3 169
Maintenance plan M 12 169
Greasing the piston rod 170
Prerequisite 170
Lubricating the pins 171
Grease 171
Prerequisite 171
Lubrication 171
Checking the sheaves 172
Grease 172
Prerequisite 172
Check 172
Lubricating joints 173
Grease 173
Troubleshooting 174
Troubleshooting table 174
6 Heavy load lattice extension 2 0 m 175
Operations planning 175
Permissible combinations 175
Dimensions and weights 175
Identification 176
Transport conditions 177
Transport conditions – Instructions for checking 177
Transport condition – Folded 179
Transport condition – Removed 180
Checklists for rigging work 181
Symbols 181
Overview 181
CHECKLIST: Installation – in working position 183
CHECKLIST: Installation – in transport position 187
CHECKLIST: Removal – from working position 189
CHECKLIST: Removal – from transport position 193
CHECKLIST: Rigging – in working position 195
CHECKLIST: Rigging – in transport position 199
Rigging work – General information 203
Slinging points 203
Securing the heavy load lattice extension with guide rope 204
Preparing the truck crane 205
Rigging work – Establishing / separating connections 207
Installing/removing – Working position 207
Installing/removing – Transport position 209
Rigging work – Changing the position of the heavy load lattice extension 211
From transport position to working position 211
From the working position to the transport position 214
Further rigging work 217
Fitting / removing the hoist rope 217
Possible reeving methods 218
Folding the rope attachment point out/in 219
Installing/removing the lifting limit switch 220
Installing 220
Removing 221
Installing/removing the anemometer and air traffic control light 222
Installing/removing the camera 223
Installing 223
Removing 224
Inclining the heavy load lattice extension 225
Prerequisites 225
Preparations 225
Setting the angle 226
After setting the angle 227
Operation with heavy load lattice extension 229
Setting the RCL 229
Input 229
Shutdown 230
Derricking the main boom 231
Telescoping with a rigged heavy load lattice extension 231
Checking the wind speed 232
Information about main boom operation when the heavy load lattice extension is installed 233
Instructions for turning loads over 234
Maintenance 235
Maintenance plan M 1 235
Maintenance plan M 3 235
Lubricating the pins 236
Grease 236
Prerequisite 236
Checking the sheaves 237
Prerequisite 237
Troubleshooting 239
Troubleshooting table 239
7 Heavy load lattice extension 1 8 m 241
Possible operating modes 241
Operations planning 243
Permissible combinations 243
Dimensions and weights 243
Heavy load lattice extension 243
Shackle 244
Sheaves package 244
Identification 245
Transport conditions 247
Transport conditions – Notes on checking 247
Transport condition – Folded 249
Transport condition – Removed 250
Checklists for rigging work 251
Symbols 251
Overview 251
CHECKLIST: Installation – in operating position 252
CHECKLIST: Installation – in transport position 257
CHECKLIST: Removal – From the operating position 259
CHECKLIST: Removal – From transport position 263
CHECKLIST: Rigging – In operating position 265
CHECKLIST: Rigging – in transport position 269
Rigging work – General information 273
Slinging points 273
Heavy load lattice extension 273
Securing the heavy load lattice extension with the guide rope 274
Preparing the truck crane 275
Rigging work – Conversion according to the operating mode 277
Installing/removing the air traffic control light 277
Installing 277
Removal 278
Installing/removing the shackle 279
Installing 279
Removal 280
Rigging work – Establishing / separating connections 281
Installing/removing – Operating position 281
Installing/removing – Transport position 283
Rigging work – Changing the position of the heavy load lattice extension 285
From transport position to operating position 285
From the operating position to the transport position 288
Further rigging work 291
Fitting / removing the hoist rope 291
Notes on reeving 292
Possible reeving methods 292
Folding the rope attachment point out/in 294
Installing/removing the lifting limit switch 295
Installing 295
Removal 296
Installing/removing the anemometer and air traffic control light 297
Installing/removing the camera 298
Installing 298
Removal 299
Folding the shackle in/out 300
Inclining the heavy load lattice extension 301
Prerequisites 301
Preparations 301
Setting the angle 302
After setting the angle 303
Heavy load lattice extension – Operation with hoist rope 305
Setting the RCL 305
Input 305
Shutdown 306
Derricking the main boom 307
Telescoping with a rigged heavy load lattice extension 307
Checking the wind speed 308
Information about main boom operation when the heavy load lattice extension is installed 309
Instructions for turning loads over 310
Heavy load lattice extension – Operation with a shackle 311
Setting the RCL 311
Input 311
Shutdown 312
Derricking the main boom 313
Lifting the load 313
Derricking 314
Telescoping the main boom 315
Other applicable sections 316
Maintenance 317
M 1 maintenance plan 317
M 3 maintenance plan 317
M 12 maintenance plan 317
Lubricating the pins 318
Grease 318
Prerequisite 318
Checking the sheaves 319
Prerequisite 319
Lubricate the shackle 320
Grease 320
Prerequisite 320
8 Auxiliary single-sheave boom top 321
Operations planning 321
Permissible combinations 321
Dimensions and weights 321
Identification 322
Transport conditions 323
Transport conditions – Instructions for checking 323
Transport condition – Folded 325
Transport condition – Removed 326
Rigging work – General information 327
Slinging points 327
Securing the auxiliary single-sheave boom top with guide rope 328
Rigging work – Installing/removing 329
In working position 329
In transport position 332
Rigging work – Changing the position of the auxiliary single-sheave boom top 335
From transport position to working position 335
From the working position to the transport position 336
Further rigging work 337
Fitting / removing the hoist rope 337
Possible reeving methods 338
Installing/removing the lifting limit switch 339
Installing 339
Removing 340
Installing/removing the anemometer and air traffic control light 341
Installing/removing the camera 341
Operation with auxiliary single-sheave boom top 343
Setting the RCL 343
Input 343
Shutdown 344
Checking the wind speed 345
Instructions for turning loads over 346
Maintenance 347
Maintenance plan M 1 347
Maintenance plan M 3 347
Lubricating the pins 348
Grease 348
Prerequisite 348
Checking the sheaves 349
Prerequisite 349
9 Turning loads over 351
Prerequisites 351
Setting the RCL 352
Entering the reeving 352
Switching over to the auxiliary hoist 352
Turning a load over 353
10 Driving with a rigged crane 355
Safety instructions 355
Driving distance 357
Permissible rigging modes and axle loads 358
Notes 358
Notes on the tables 358
Swing-away lattice 360
Swing-away lattice 8 7 m 360
Swing-away lattice 15 0 m 361
Heavy load lattice extension 2 0 m 362
Heavy load lattice extension 1 8 m 363
Auxiliary single-sheave boom top 364
Before driving 365
While driving 365
After driving 365
11 Index 367
A 369
D 369
H 370
I 372
O 372
R 372
S 372
T 373
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V