Fiatallis 8215 Engine Service Manual – PDF

Description

Fiatallis 8215 Engine Service Manual – PDF DOWNLOAD

FILE DETAILS:

Fiatallis 8215 Engine Service Manual – PDF DOWNLOAD

FN 60406190

Language : English
Pages : 719
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Fiatallis 8215 Engine Service Manual – PDF DOWNLOAD

FN 60406190

60406190-8215 Engine 1
Supplement No 1 – 8215 Engine Service Manual 60406190 3
Table of Contents 11
General 12
Engine Block and Cylinder Heads 18
Valve Gear 24
Crankgear 28
Lubrication System 36
Cooling System 41
Troubleshooting and Tests 44
Service Tools 57
Tightening Torque Figures 61
Specification and Data 63
60406419- Transmission FR20B, FR20 71
Supplement No 1 Form 60406419 FR20, FR20B Wheel Loaders Transmission Service Manual 72
Supplement No 2 Form 60406419 FR20, FR20B Wheel Loaders Transmission Service Manual 82
Safety Rules 87
Table of Contents 90
1 – General Information 92
2 – Maintenance, Adjustments and Troubleshooting 99
3 – Transmission Removal and Installation 107
4 – Converter/ Transmission Unit Disassembly 110
5 – Specifications and Data 152
6 – Torque Data 156
60406442-Hydraulic and Power Steering System FR20B159
Table of Contents 162
11 – FR 20B Hydraulic System 166
73146366-Electrical Systems203
Safety Rules 204
Table of Contents 211
General Description 212
Troubleshooting 213
Changing Circuit 216
Starting Circuit 224
Ignition Circuit 226
Accessory Ciruits 230
Batteries 232
Electrical System Schematics 237
73148535-Fuel Injection Pump395
Supplement No 1 Service Manual Form 73148535 Fuel Injection Pump (Bosch “P”) 397
Safety Rules 399
Table of Contents 406
General 407
General Description and Principles of Fuel System Operation 409
Test Bench Recommendations (For Testing of Robert Bosch Fuel Injection Pumps) 417
Fuel Injection Pump Reference, Supersessions, Revision Identification, and Calibration Data 421
Fuel Injection Pump Calibration Procedures 514
Troubleshooting/ Service Tools 531
Fuel Pump and Governor Disassembly, Inspection and Assembly 532
Reference Material 552
73157924-Axles, Brakes and Drive Shafts FR20B, FR20561
Table of Contents 563
Topic 1: General Description 574
Topic 2: Lubrications and Capacities 575
Topic 3: Troubleshooting 576
Topic 4: Axle Assemblies 583
Topic 5: Planetary Hubs 587
Topic 6: Wheel Brakes 596
Topic 7: Differentials 603
Topic 8: No Spin Differential 623
Topic 9: Drive Shafts 629
Topic 10: Drive Shafts 634
Topic 11: Drive Shaft Alignment and Balancing 638
Topic 12: Cleaning and Inspection of Parts 645
Topic 13: Tires and Wheels 646
Topic 14: Parking Brake 651
Topic 15 Service Tools 657
73157974-Brakes and Air System FR20B, FR20659
Table of Contents 668
Topic 1 – General Description 670
Topic 2 – Trouble Shooting 672
Topic 3 – Air Compressor (Bendix Model) 679
Topic 4 – Air Compressor (Marelli Model) 687
Topic 5 – Governor and Unloader Valve 691
Topic 6 – Air Storage Tanks 696
Topic 7 – Air Application (Treadle) Valve 698
Topic 8 – Pressure Converters 703
Topic 10 – Clutch Cut-Off 712
Topic 11 – Air System Schematic 714

DESCRIPTION:

Fiatallis 8215 Engine Service Manual – PDF DOWNLOAD

FN 60406190

GENERAL:

• Study the Operation and Maintenance Instruction Manual before starting, operating, maintaining, fueling, or servicing machine. Read and heed all machine-mounted safety signs before starting, operating, maintaining, fueling or servicing machine.
• Machine-mounted safety signs have been color coded yellow with black borders and lettering for warning and red with white borders and lettering for danger points.
• Do not allow unauthorized personnel to service or maintain this machine. Do not perform any work on equipment that is not authorized. Follow the Maintenance and Service procedures. Study the Operation and Maintenance Instruction Manual before starting, operating, maintaining, fueling or servicing this machine. Always wear safety glasses with side shields.
• Do not wear rings, wrist watches, jewelry, or loose or hanging apparel, such as ties, torn clothing, scarves, unbuttoned, or unzipped jackets that can catch on moving parts. Wear proper safety equipment as authorized for the job. Examples: hard hats, safety shoes, heavy gloves, ear protectors, safety glasses or goggles, reflector vests, or respirators.
• Consult your employer for specific safety equipment requirements. Do not use controls or hoses as handholds when climbing on or off machine. Hoses and controls are movable and do not provide a solid support. Controls may also be inadvertently moved causing accidental machine or equipment movement.
• Do not jump on or off machine. Keep two hands and one foot, or two feet and one hand, in contact with steps and grab-rails and handles at all times. Machine should not be serviced with anyone in the opera tor’s seat unless they are qualified to operate the machine and are assisting in the servicing.
• Keep operator’s compartment, stepping points, grab-rails and handles clean of foreign objects, oil, grease, mud or snow accumulation to minimize the danger of slipping o stumbling. Clean mud or grease from shoes before attempt- ing to mount or operate the machine.
• Never attempt to operate the machine or its tools from any other position than seated in the operator’s seat. Keep operator’s compartment clear of loose objects. If movement of an attachment by means of the machine’s hydraulic system is required for service or maintenance, do not raise or lower attachments from any position other than when seated in the operator’s seat.
• Before starting machine or moving attachment or tool, make sure to set brakes, sound horn and call for an all clear. Raise attach- ment slowly. Always block with external support any linkage or part on machine that requires work under the raised linkage, parts, or machine per OSHA requirements.
• Never allow anyone to walk under or be near unblocked raised equipment. Avoid working or walking under raised blocked equipment unless you are assured of your safety. Never place head, body, limbs, fingers, feet or hands into an exposed portion between uncontrolled or unguarded

G.B 25/03/25