Fiat Scudo 2.0i 16v 2005 Workshop Service Repair Manual
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LANGUAGE:ENGLISH
PAGES:339
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DESCRIPTION:
Fiat Scudo 2.0i 16v 2005 Workshop Service Repair Manual
“The technical information contained in this document is intended for the exclusive use of the trained personnel of the motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full responsibility to the exclusion of that of the manufacturer». «The technical information appearing in this brochure is subject to updating as the characteristics of each model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for further information and to obtain any possible updates”.
PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of CITROEN utility vehicles, not including PRIVATE vehicles for which there exist separate
handbooks.
The handbook is divided into groups representing the main functions :
GENERAL – ENGINE – INJECTION – IGNITION – CLUTCH, GEARBOX, DRIVESHAFTS – AXLES, SUSPENSION, STEERING – BRAKES – AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C15 – BERLINGO – DISPATCH – RELAY
and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
IMPORTANT
If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account when preparing future
publications. For example :
– INSUFFICIENT INFORMATION
– SUPERFLUOUS INFORMATION
– NEED FOR MORE DETAILS
TABLE OF CONTENTS:
Fiat Scudo 2.0i 16v 2005 Workshop Service Repair Manual
ENGINE
Specifications 39 – 40
Tightening torques : engines all types 41 – 75
Cylinder head tightening : all types 76 – 79
Auxiliary drive belt 80 – 81
Checking and setting the valve timing 106 – 107
Checking the oil pressure 172 – 173
Valve clearances 174
Checking the air supply circuit :
Berlingo (DV6ATED4) 188
Checking the air supply circuit :
Dispatch (DW10TD) 189
Checking the air supply circuit :
Relay (DW10UTD) 190
Checking the air supply circuit :
Relay (DW12UTED) 191
Checking the air supply circuit :
Relay (SOFIM 2.8 HDi) 192
Checking the exhaust gas recycling
circuit : Berlingo, Dispatch, Relay 193
Checking the exhaust gas recycling
circuit : Relay 194
IGNITION
Sparking plugs 195
CLUTCH-GEARBOX-TRANSMISSION
Speedometer 196
C15 197
Berlingo 198
CONTENTS
Vehicle
identification
Capacities
INJECTION
Checking the low pressure fuel supply
circuit : C15 (DV6ATED4) 175
Checking the low pressure fuel supply
circuit : Berlingo Dispatch (DW10TD) 176 – 177
Checking the low pressure fuel supply
circuit : Relay (DW10UTD) 178 – 179
Checking the low pressure fuel supply
circuit : Relay (DW12UTED/SOFIM) 180 – 181
Checking the turbo pressure : Berlingo
(DW10TD) 182
Checking the turbo pressure : Dispatch
(DW10ATED) 183
Checking the turbo pressure : Relay
(DW10UTD) 184
Checking the turbo pressure : Relay
(DW12UTED) 185
Checking the turbo pressure : Relay
(SOFIM 2.8TD) 186
Checking the turbo pressure : Relay
(SOFIM 2.8 HDi) 187
Clutch
specifications
CLUTCH-GEARBOX-TRANSMISSION
Dispatch 199
Relay 200
Specifications :
Manual / automatic gearbox : all types 201 – 203
Tightening torques :
Manual gearboxes 204 – 217
Manual gearbox controls:
all types 218 – 227
Recommendations/precautions :
AL4 automatic gearbox 228 – 231
Tightening torques : AL4 gearbox 232 – 234
AL4 automatic gearbox
controls 235 – 237
Recommendations/precautions :
4 HP 20 automatic gearbox 238
Tightening torques : 4 HP 20 gearbox 239 – 240
Shift lock : 4 HP 20 gearbox 241 – 244
Filling / topping-up : 4 HP 20 gearbox 245 – 246
Driveshafts 247
BRAKES
Brake specifications : C15 278
Tightening torques : brakes 279
Adjusting the brake limiter 280
Adjusting parking brakes 281
Bleeding the brakes 282
Brake specifications : Berlingo 283 – 288
Tightening torques : brakes 289
Checking/adjusting the compensator 290 – 291
Adjusting parking brakes 292
Bleeding the brakes 293
Brake specifications : Dispatch 294 – 297
Manual adjustment of the compensator 298
Checking/adjusting the compensator 299
Adjusting parking brakes 300
Brake specifications : Relay 301 – 302
Adjusting parking brakes 303 – 306
Draining, filling and bleeding the
braking circuit
307 – 310
AIR CONDITIONING
R134.a : quantities 311
CONTENTS
AXLES – SUSPENSION – STEERING
Axle geometry : C15 248 – 250
Tightening torques : front axle : C15 251
Tightening torques : rear axle : C15 252
Tightening torques : power steering : C15 253 – 254
Axle geometry : Berlingo 255 – 258
Tightening torques : front axle : Berlingo 259
Tightening torques : rear axle : Berlingo 260
Suspension : Berlingo 261 – 262
Tightening torques : power steering : Berlingo 263 – 264
Axle geometry : Dispatch 265 – 266
Tightening torques : front axle : Dispatch 267 – 268
Tightening torques : rear axle : Dispatch 269
Manual steering : Dispatch 270
Tightening torques: power steering: Dispatch 271
Axle geometry : Relay 272
Tightening torques : front axle : Relay 273 – 274
Tightening torques : rear axle : Relay 275
Tightening torques : power steering : Relay 276 – 277
Clutch
specifications
AIR CONDITIONING
Compressor lubricant 314 – 315
Checking the efficiency of the circuit 316 – 325
Air conditioning circuit : Berlingo 326 – 327
Air conditioning circuit : Dispatch 328 – 330
Air conditioning circuit : Relay 331 – 332
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