EZGO (DANA ELECTRIC TRANSAXLE) SHOP REBUILD AND SERVICE PARTS MANUAL – PDF DOWNLOAD
DESCRIPTION:
EZGO (DANA ELECTRIC TRANSAXLE) SHOP REBUILD AND SERVICE PARTS MANUAL – PDF DOWNLOAD
GENERAL:
- This manual is designed to suit the needs of mechanics at all levels of experience with the E-Z-GO electric transaxle. The outline format will allow the mechanic to choose the level of instructional detail needed to completely disassemble, diagnose, repair/overhaul, and reassemble the transaxle.
- The manual is divided into four major operational sections, which are each divided into smaller operational sections. At the beginning of each major section is a list of tools that will be required to perform the operations desired in that section. Do not use non-specified tools (Vise-grips®, hammers, adjustable wrenches, etc.).
- The use of these tools could cause permanent damage to the transaxle components. The objective of this manual is to provide instructions for the disassembly and reassembly of the transaxle after it has been removed intact from the vehicle. Although we strongly recommend that the entire transaxle be removed from the vehicle before attempting to disassemble or repair any part of it, there are several operations covered that may be completed, on only one side of the transaxle at a time, without removing the entire transaxle
- 1. Remove and inspect/replace one axle shaft and/or axle shaft bearing.
- 2. Remove and inspect one axle tube. 3. Inspect/replace one axle oil seal in the transaxle casing
- . 4. Remove and inspect/replace the input shaft, shifter shaft, and governor shaft oil seals
- . We strongly recommend that no matter what your experience level, you use this manual as a guide when disassembling, repairing/overhauling, and reassembling the transaxle. Before working on the transaxle, read and understand the text and in particular each WARNING, CAUTION, and NOTE. Some illustrations may show components that differ from your transaxle. This is the result of ongoing improvements to the transaxle design.
TABLE OF CONTENTS:
EZGO (DANA ELECTRIC TRANSAXLE) SHOP REBUILD AND SERVICE PARTS MANUAL – PDF DOWNLOAD
Transaxle Disassembly
Differential cover Plate Removal A-1
Axle Shaft Assembly Removal A-3
Input Gear Assembly Removal A-4
Differential-Carrier Assembly Removal A-5
Intermediate Gear Assembly Removal A-6
Inspection of Parts
Oil Seal Inspection B-1
Bearing Inspection B-1
Cover Plate Inspection B-1
Gear Teeth Inspection B-1
Transaxle Reassembly
Intermediate Gear Assembly Installation C-2
Differential-Carrier Assembly Installation C-3
Input Gear Assembly Installation C-4
Axle Shaft Installation C-5
Differential Cover Plate Installation
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted