Dynapac Vibratory Roller CA250 Driving & Maintenance Instruction Manual ICA250-5EN2 – PDF DOWNLOAD
FILE DETAILS:
Dynapac Vibratory Roller CA250 Driving & Maintenance Instruction Manual ICA250-5EN2 – PDF DOWNLOAD
Language : English
Pages : 111
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Dynapac Vibratory Roller CA250 Driving & Maintenance Instruction Manual ICA250-5EN2 – PDF DOWNLOAD
ICA250-5EN2.pdf
Driving & Maintenance
Vibratory Roller
CA250
Engine
Cummins 4BTA 3.9C
Serial number
*65X24500* –
10000107x0A000001 –
Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
Safety – General instructions 3
Safety – when operating 5
Driving near edges 5
Slopes 5
Special instructions 7
Standard lubricants and other recommended oils and fluids 7
Higher ambient temperatures, above +40°C (104°F) 7
Temperatures 7
High pressure cleaning 7
Fire fighting 7
Roll Over Protective Structure (ROPS), ROPS approved cab 8
Battery handling 8
Jump starting 9
Technical specifications – Noise/Vibrations/Electrical 11
Vibrations – Operator station 11
Electrical system 11
Noise level 11
Technical specifications – Dimensions 13
Dimensions, side view 13
Dimensions, top view 14
Technical specifications – Weights and volumes 15
Technical specifications – Working capacity 17
Technical specifications – General 19
Hydraulic system 19
ICA250-5EN2 pdf 2010-03-08
ROPS – bolts 20
Tightening torque 21
Machine plate – Identification 23
Product identification number on the frame 23
Machine plate 23
Explanation of 17PIN serial number 24
Engine plates 24
EU/EPA-sign 24
Machine description- Decals 25
Location – decals 25
Safety decals 26
Info decals 28
Machine description – Instruments/Controls 29
Locations – Instruments and controls 29
Locations – Control panel and controls 30
Function description 30
Controls in the cab 33
Function description of instruments and controls in the cab 34
Machine description – Electrical system 35
Fuses and relay in cab heater box (Optional) 35
Fuses in heater box 35
Relay in heater box 35
Fuses, battery disconnector/fuse box 36
Relays 37
Fuses 38
Main fuses 38
Operation – Starting 39
Before starting 39
Master switch – Switching on 39
Driver seat (Std ) – Adjustment 39
2010-03-08 ICA250-5EN2 pdf
Driver seat (Option)- Adjustment 40
Instruments and lamps – Checking 40
Operator position 41
View 41
Interlock 42
Starting 42
Start of diesel motor 42
Operation – Driving 45
Operating the roller 45
Operation – Vibration 47
Vibration On/Off 47
Vibration – Activation 47
Operating – Stopping 49
Braking 49
Emergency braking 49
Normal braking 49
Switching off 50
Parking 50
Master switch 50
Chocking the drums 51
Long-term parking 53
Engine 53
Battery 53
Air cleaner, exhaust pipe 53
Fuel tank 53
Hydraulic reservoir 53
Steering cylinder, hinges, etc 54
Hoods, tarpaulin 54
Tires (All-weather) 54
Miscellaneous 55
ICA250-5EN2 pdf 2010-03-08
Lifting 55
Locking the articulation 55
Lifting the roller 55
Unlocking the articulation 56
Towing 56
Alternative 1 56
Short distance towing with the engine running 56
Alternative 2 57
Towing short distances where the engine is inoperative 57
Rear axle brake 57
Drum gearbox brake 57
Towing the roller 58
Roller prepared for transport 58
Operating instructions – Summary 59
Preventive maintenance 61
Acceptance and delivery inspection 61
Warranty 61
Maintenance – Lubricants and symbols 63
Maintenance symbols 64
Maintenance – Maintenance schedule 65
Service and maintenance points 65
General 65
Every 10 hours of operation (Daily) 66
After the FIRST 50 hours of operation 66
Every 50 hours of operation (Weekly) 67
Every 250 hours of operation (Monthly) 67
Every 500 hours of operation (Every three months) 68
Every 1000 hours of operation (Every six months) 68
Every 2000 hours of operation (Yearly) 68
Maintenance – 10h 69
2010-03-08 ICA250-5EN2 pdf
Scrapers – Check, adjustment 69
Steel scrapers (Optional) 70
Scrapers, Pad-drum 70
Soften scrapers (Optional) 71
Air circulation – Check 71
Coolant level – Check 72
Diesel engine Check oil level 73
Fuel tank – Filling 73
Hydraulic reservoir – Check fluid level 74
Brakes – Check 74
Maintenance – 50h 77
Air cleaner
Checking – Change the main air filter 77
Backup filter – Change 78
Air cleaner
– Cleaning 78
Articulation – Lubrication 79
Steering joint – Lubrication 79
Tires – Air pressure – Wheel nuts – Tightening 80
Automatic Climate Control (Optional) – Inspection 80
Maintenance – 250h 83
Rear axle differential – Check oil level 83
Rear axle planetary gears – Check oil level 84
Drum gearbox (D/PD) – Checking the oil level 84
Drum – Checking the oil level 85
Radiator – Check/Cleaning 85
Bolted joints – Checking tightening torque 86
Rubber elements and fastening screws – Check 86
Diesel engine – Oil and Filter change 87
Battery – Check electrolyte level 87
ICA250-5EN2 pdf 2010-03-08
Battery cell 88
Air conditioning (Optional)
– Inspection 88
Maintenance – 500h 89
Bleeder filter – Inspection/Cleaning 89
Fuel pre-filter – Cleaning 90
Maintenance – 1000h 91
Hydraulic fluid filter – Replacement 91
Hydraulic fluid reservoir – Draining 92
Fuel tank – Drainage 93
Air conditioning (Optional)
Fresh air filter – Change 93
Rear axle differential – Oil change 94
Rear axle’s planetary gears – Draining the oil 95
Rear axle’s planetary gears – Oil change – Oil filling 96
Maintenance – 2000h 97
Hydraulic reservoir – Changing the fluid 97
Drum – Oil change 98
Drum gearbox – Oil change 98
Steering hitch – Check 99
Controls – Lubrication 99
Automatic Climate Control (Optional)
– Overhaul 100
Drying filter – Check 101
Compressor – Check (Optional) 101
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V