DYNAPAC Paver Finisher F2500C F2500CS Operation & Maintenance Manual PDF DOWNLOAD

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DYNAPAC Paver Finisher F2500C F2500CS Operation & Maintenance Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Paver Finisher F2500C F2500CS Operation & Maintenance Manual PDF DOWNLOAD

Language : English
Pages :380
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Paver Finisher F2500C F2500CS Operation & Maintenance Manual PDF DOWNLOAD

Typ 890  891
03-0513 4812008806 (A5) 

V Preface 1
1 General safety instructions 2
11 Laws, guidelines, accident prevention regulations 2
12 Safety signs, signal words 3
“Danger”! 3
“Warning” ! 3
“Caution” ! 3
“Note” ! 3
13 Other supplementary information 3
14 Warnings 4
15 Prohibitive symbols 6
16 Protective equipment 7
17 Environmental protection 8
18 Fire prevention 8
19 Additional information 9
2 CE identification and Declaration of Conformity 10
3 Guarantee conditions 10
4 Residual risks 11
5 Sensibly predictable incorrect usage 12
A Correct use and application 1
B Vehicle description 1
1 Application 1
2 Description of assemblies and functions 2
21 Vehicle 3
Construction 3
3 Danger zones 7
4 Safety devices 8
5 Technical data, standard configuration 10
51 Dimensions (all dimensions in mm) 10
52 Allowed angle of rise and slope 11
53 Permissible approach angle 11
54 Weights F2500C (all weights in t) 12
55 Weights F2500CS (all weights in t) 12
56 Performance data F2500C 13
57 Performance data F2500CS 14
58 Travel drive/traction unit 15
59 Engine F2500C 15
510 Engine F2500CS 15
511 Hydraulic system 15
512 Material compartment (hopper) 16
513 Material transfer 16
514 Material distribution 16
515 Screed lifting device 17
516 Electrical system 17
517 Permissible temperature ranges 17
6 Location of instruction labels and identification plates 18
2
F2500C_CS_03_ENIVZfm 2-10
61 Warning signs 21
62 Information signs 24
63 CE marking 26
64 Instructive symbols, prohibitive symbols, warning symbols 27
65 Danger symbols 28
66 Further warnings and operating instructions 29
67 Identification label for the paver finisher (41) 31
7 EN standards 32
71 Continuous sound pressure F2500C, Cummins QSB 67-C173 32
72 Operating conditions during measurement 32
73 Measuring point configuration 32
74 Continuous sound pressure F2500CS, Cummins QSB 67-C173 33
75 Operating conditions during measurement 33
76 Measuring point configuration 33
77 Vibration acting on the entire body 34
78 Vibrations acting on hands and arms 34
79 Electromagnetic compatibility (EMC) 34
C10 Transportation 1
1 Safety regulations for transportation 1
2 Transportation on low-bed trailers 2
21 Preparations 2
3 Securing the load 4
31 Prepare the low-bed trailer 4
32 Driving onto the low-bed trailer 5
33 Lashing equipment 6
34 Loading 7
35 Preparing the machine 8
4 Securing the load 9
41 Securing at the sides 9
42 Securing at the front 9
43 Securing at the rear – screed with side board 10
44 Securing at the rear – screed without side board 11
Step 1: fasten lashing straps 11
Step 2: fasten lashing chains 11
45 After transportation 12
Protective roof (o) 13
5 Transportation 15
51 Preparations 15
52 Driving mode 17
6 Loading by crane 18
7 Towing 21
8 Safely parking the vehicle 23
81 Lifting the vehicle with hydraulic lifts, lifting points 24
D10 Operation 1
1 Safety regulations 1
2 Controls 3
21 Operating panel 3
3 Remote control 34
3
F2500C_CS_03_ENIVZfm 3-10
D30 Operation 1
1 Operating elements on the paver finisher 1
11 Control elements on the operator’s control station 1
Protective roof (o) 2
Ladder 4
Storage space 4
Control platform, moveable (o) 5
Control platform lock (o) 6
Operating panel 7
Protective cabin (o) 8
Windscreen wiper 9
Emergency actuation control
platform, movable 10
Seat console 11
Driver’s seat, type I 12
Driver’s seat, type II 13
Fuse box 14
Batteries 15
Main battery switch 15
Hopper transport safeguard 16
Screed lock, mechanical (o) 16
Screed lock, hydraulic (o) 17
Paving thickness indicator 18
Auger lighting (o) 19
Engine compartment lighting (o) 19
LED working light (o) 20
500 watt spotlight (o) 21
Camera (o) 21
Auger height adjustment ratchet (o) 22
Auger height indicators 22
Sensor rod / sensor rod extension 23
Manual separator fluid spray (o) 25
Separator fluid spraying system (o) 26
Conveyor limit switches – PLC version 27
Conveyor limit switches – conventional version 28
Ultrasonic auger limit switches (left and right) – PLC version 29
Ultrasonic auger limit switches (left and right) – conventional version 30
24 volt / 12 volt sockets (o) 31
Pressure control valve for screed charging/relieving 32
Pressure control valve for paving stop with relieving 32
Manometer for screed charging/relieving 32
Central lubrication system (o) 33
Lane clearer (o) 34
Screed eccentric adjustment 35
Push roller crossbar,
adjustable 36
Push roller crossbar,
hydraulically extendable (o) 37
Push roller damping,
hydraulic (o) 37
Fire extinguisher (o) 38
First-aid kit (o) 38
4
F2500C_CS_03_ENIVZfm 4-10
Rotary beacon (o) 39
Fuelling pump (o) 40
Illuminated balloon (o) 41
Installation and operation 42
Maintenance 43
Replacing the lamp 43
D40 Operation 1
1 Preparing for operation 1
Required devices and aids 1
Before starting work
(in the morning or when starting paving) 3
Check list for the vehicle operator 3
11 Starting the paver finisher 6
Before starting the paver finisher 6
“Normal” starting 6
External starting (starting aid) 8
After starting 11
Observe indicator lamps 13
Engine coolant temperature check (1) 13
Battery charge indicator (2) 13
Oil pressure indicator lamp for the diesel engine (3) 13
12 Preparation for transportation 15
Driving and stopping the paver finisher 17
13 Preparations for paving 18
Separator fluid 18
Screed heater system 18
Direction marks 19
Loading/conveying material 21
14 Starting for paving 23
15 Checks during paving 24
Paver function 24
Quality of the layer 24
16 Paving with “screed control at paver finisher stop” and
“screed charging/ relieving” 25
General 25
Screed charging/relieving 27
Screed control with paver finisher stop / in paving operation
(screed stop / floating stop / floating paving) 27
Screed control with paver finisher stop – floating stop with relief 29
Adjusting the pressure 29
Set pressure for screed charging or relieving 29
Setting pressure for screed control with paver finisher stop –
floating stop with relief 31
17 Interrupting/terminating operation 33
During breaks (eg the material supply truck is late) 33
During longer breaks
(eg lunch break) 33
When work is finished 35
2 Malfunctions 36
21 Error code query for engine 36
Output of numerical code 38
5
F2500C_CS_03_ENIVZfm 5-10
22 Error codes 40
23 Problems during paving 47
24 Malfunctions on the paver finisher or screed 49
E10 Set-up and modification 1
1 Special notes on safety 1
2 Distribution auger 2
21 Height adjustment 2
Grain sizes up to 16 mm 2
Grain sizes > 16 mm 2
22 Mechanical adjustment
with ratchet (o) 3
23 Hydraulic adjustment (o) 3
24 Height adjustment for large working widths / with brace 4
3 Auger extension 6
31 Mounting extension parts 7
Mounting the material shaft and auger extension 7
Mounting the outer auger bearing 8
Mounting the auger end bearing 9
32 Auger extension chart 10
Auger upgrading, working width 314 m 12
Auger upgrading, working width 378 m 12
Auger upgrading, working width 442 m 12
Auger upgrading, working width 506 m 13
Auger upgrading, working width 570 m 13
Auger upgrading, working width 634 m 14
Auger upgrading, working width 698 m 15
Auger upgrading, working width 762 m 16
Auger upgrading, working width 826 m 17
Auger upgrading, working width 890 m 18
33 Mounting the auger brace 19
34 Aligning the auger 21
35 Material shaft, hinged 22
36 Hopper scraper 23
37 Crossbeam guide 24
4 Offsetting the screed 25
5 Levelling 26
51 Slope controller 26
52 Mounting the sensor arm 27
53 Mounting the grade control system 27
54 Setting up the sensor arm 28
55 Big ski 9 m, big ski 13 m 29
Mounting the big ski bracket on the crossbeam 31
Mounting the swivel arms 32
Mounting the centre element 33
Extending the big ski 34
Mounting the sensor bracket 35
Mounting and aligning the sensors 36
Mounting the distributor box 37
Connection diagram 38
56 Levelling shoe 6m, 9m 39
6 Automatic steering unit 41
6
61 Mounting the automatic steering unit on the paver finisher 42
Mounting and aligning the sensor 43
Connecting the sensor 43
Automatic steering unit operating instructions 44
7 Emergency stop during feeder
operation 45
8 Limit switch 46
81 Auger limit switches (left and right) –
mounting the PLC version 46
82 Auger limit switches (left and right) –
mounting the conventional version 47
9 Screed 48
10 Electrical connections 48
101 Machine operation without remote control / side board 49
F10 Maintenance 1
1 Notes regarding safety 1
F20 Maintenance review 1
1 Maintenance review 1
F30 Maintenance – conveyor 1
1 Maintenance – conveyor 1
11 Maintenance intervals 3
12 Points of maintenance 4
Chain tension, conveyor (1) 4
Conveyor drive – drive chains (2) 6
Conveyor deflectors /
conveyor plates (3) 7
F40 Maintenance – auger assembly 1
1 Maintenance – auger assembly 1
11 Maintenance intervals 3
12 Points of maintenance 5
Outer auger bearing (1) 5
Auger planetary gear (2) 6
Drive chains of the
augers (3) 7
Auger box (4) 8
Seals and sealing rings (5) 9
Gearbox bolts
Check tightening (6) 10
Mounting screws –
Outer auger bearing
Check tightening (7) 11
Auger blade (8) 12
7
F50 Maintenance – engine assembly 1
1 Maintenance – engine assembly 1
11 Maintenance intervals 3
12 Points of maintenance 6
Engine fuel tank (1) 6
Engine lube oil system (2) 7
Engine fuel system (3) 10
Engine air filter (4) 12
Engine cooling system (5) 14
Engine drive belt (6) 16
F60 Maintenance – hydraulic system 1
1 Maintenance – hydraulic system 1
11 Maintenance intervals 3
12 Points of maintenance 5
Hydraulic oil tank (1) 5
Suction/return flow hydraulic filter (2) 7
Bleeding the filter 8
Ventilation filter 8
High-pressure filter (3) 9
Pump distribution gear (4) 10
Bleeder 11
Hydraulic hoses (5) 12
Marking hydraulic hoses / storage period, period of use 14
Auxiliary flow filter (6) 15
F73 Maintenance – drive units 1
1 Maintenance – drive units 1
11 Maintenance intervals 3
12 Points of maintenance 6
Chain tension (1) 6
Bottom plates (2) 9
Rollers (3) 10
Planetary gear (4) 11
Screw connections 13
8
F80 Maintenance – electrical system 1
1 Maintenance – electrical system 1
11 Maintenance intervals 3
12 Points of maintenance 4
Batteries (1) 4
Recharging the batteries 5
Alternator (2) 6
Insulation faults 7
Cleaning the generator 8
Electrical fuses / relays (2) 9
Fuses in terminal box (B) 10
Relays in terminal box (C) 12
Relays in operating panel (D) 14
Relays in the engine compartment (E) 15
F90 Maintenance – lubricating points 1
1 Maintenance – lubricating points 1
11 Maintenance intervals 2
12 Points of maintenance 3
Central lubrication system (1) 3
Bearing points (2) 7
F100 Tests, stopping 1
1 Tests, checks, cleaning, stopping 1
11 Maintenance intervals 2
2 General visual inspection 3
3 Check that the bolts and nuts fit firmly 3
4 Inspection by an expert 3
5 Cleaning 4
51 Cleaning the hopper 5
52 Cleaning the conveyor and auger 5
6 Preserving the paver finisher 6
61 Shutdowns for up to 6 months 6
62 Shutdowns lasting from 6 months to 1 year 6
63 Recommissioning the machine 6
7 Environmental protection, disposal 7
71 Environmental protection 7
72 Disposal 7
8 Bolts – torques 8
81 Standard metric threads – strength class 88 / 109 / 129 8
82 Fine metric threads – strength class 88 / 109 / 129 9
9
F2500C_CS_03_ENIVZfm 9-10
F110 Lubricants and operating
substances 1
1 Lubricants and operating substances 1
11 Capacities 3
2 Lubricant specifications 4
21 Engine 4
22 Cooling system 4
23 Hydraulic system 4
24 Pump distribution gear 4
25 Drive unit planetary gear 5
26 Auger drive planetary gear 5
27 Auger box 5
28 Grease 5
29 Hydraulic oil 6

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