Ducati 996_1999 Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
Ducati 996_1999 Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 268
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Ducati 996_1999 Workshop Manual – PDF DOWNLOAD
Description 7 Graphic symbols 8
A word of advice 9
General advice on repair work 10
Versions 11
Identification data 12
Description 13
Engine 14
Timing system 14 Fuel system-Ignition 16 Spark plugs 17
Fuel system 18 Lubrication
19
Cooling system 19 Transmission 20 Brakes 21 Frame 21 Suspension 22
Wheels 22
Tyres 23
Electrical equipment 24
Performance 24
Weight 24
Overall dimensions (mm/n.) 25
Fuel and lubricants 26
Product specifications 28
Maintenance 29
Routine maintenance 30
Checking the engine oil level 33
Checking the engine oil pressure 33
Checking the cylinder
compression 34
Changing the engine oil and filter
cartridge 35
Replacing and cleaning air filters 36
Checking the coolant level 37
Changing the coolant 38
Changing the fuel filter 39
Checking brake pad wear. Changing
brake pads 40
Changing the brake fluid 42
Changing the clutch fluid 44
Settings and adjustments 45
Checking valve clearances 46
Adjusting valve clearances 47
Adjusting timing belt tension 49 Throttle body adjustments 50 Adjusting the throttle cable 53 Adjusting chain tension 54
Adjusting steering bearing play 54
Adjusting the position of the gear change and rear brake pedals 55 Front fork adjustment 56
Adjusting the rear shock
absorber 57
Changing motorcycle track
alignment 58
Frame 61
Specific tools for frame 63
Motorcycle component disassembly
sequence 65
Removing headlamp faining and body
panels 66
3 Seat removal 66
Removing battery box mount 67
Removing the fuel tank 68
Disassembling fuel tank
components 69
Removing air box and filter casings 71
Disconnecting the cooling system from the engine 72
Removing the exhaust system 73 Removing the rear brake cylinder
75
support and rear brake pedal
Removing oil breather tank and
auxiliary expansion tank 75
Removing electrical connections 76 Removing side stand, gear change
lever linkage, and clutch relay unit 77
Removing the chain front
sprocket 77
Removing throttle body and intake
manifold 78
Removing the engine from the frame 79
Removing the front wheel 79 Refitting the front wheel 80 Wheel overhaul 81
Brake discs 83
Removing and refitting the front
fork 84
Front fork overhaul 85
Removing, reassembling and
overhauling the rear wheel 92 Rear suspension 93
Replacing the rear sprocket 94
Washing the chain 96
Chain lubrication 96
Removing and overhauling the rear 97
eccentric hub
Removing and overhauling the rear
swing arm 98
Removing the rear shock
absorber 100
Changing the damper spring and
checking the monoshock 101
Removing the rear suspension
rocker arm
102
Rear suspension rocker arm
overhaul 103
Monoshock linkage removal and
overhaul 104
Refitting the rear suspension 105
Brake calipers and master
cylinders 106
Brake hose routing 107
Clutch master cylinder and hose
routing 108
Cooling system inspection 109
Checking the frame 111
Replacing steering bearings 12
Installing the steering damper 115 Arrangement of hoses and Bowden
cables on the frame 117
Canister vapor recovery system
(USA/S) 119
Frame nuts and bolts torque 123
Engine 127
Engine disassembly sequence 132
Engine component
disassembly 133
General notes on engine
overhaul 154
Engine overhaul 156
General rules for reassembly 192
Head parts 193
engine
Timing belt rollers 202 Primary drive gear and oil pump 203
Refitting the clutch cover 204 Clutch reassembly 206
Gear selector lever 207 Timing gear 209 Flywheel 210
Generator cover 211
Checking the air gap of sensors 212 Cylinder-piston assemblies 213 Installing piston-cylinder
assemblies 214
Timing the timing belt rollers and installing the belts 216
Checking engine timing 217 Engine tightening torque 221
Electronic fuel injection-
ignition system
223
Description of fuel injection-ignition system 224
Electronic control unit 226
Fuel circuit 229
Electric fuel pump 229
Electric injector 230
Pressure regulator 231 Intake air circuit 231 Absolute pressure sensor 232 Air temperature and coolant temperature sensors 232 Power coil and module 233
Ignition and injection relays 233 Throttle position sensor 234 Pick-ups 234
Functioning stages 235
Ignition-Injection system diagram legend I.A.W. P8 unit (SPS version) 236
Ignition – Injection system diagram Jegend (A.W. 1.6M unit
(916 S/STR-748) 238
Electrical System 241
Wiring Diagram Legend 244
Charging a new battery 245
Recharging the battery 247
Checking the recharging system 248
Generator 249
Rectifier regulator 250
Fuses 250
High and low beam relays 252
Starter motor 252
Spark plugs 253
Checking the components of the
ignition, indicator and lighting
systems 254
Starter contactor 256
Checking instrument panel warning
lights and dial lights 257
Changing light bulbs 258
Beam setting 260
Arrangement of wining on the frame 261
DESCRIPTION:
Ducati 996_1999 Workshop Manual – PDF DOWNLOAD
FOREWORD:
S.V 17/03/2025