Doosan HP450 Operation and Maintenance Manual
FILE DETAILS:
Doosan HP450 Operation and Maintenance Manual
Language: English
Size: 2.36 MB
Pages: 148
Format: PDF
Downloadable: YES
DESCRIPTION:
Doosan HP450 Operation and Maintenance Manual
Information:
The contents of this manual are considered to be proprietary and confidential to Doosan Infracore Portable Power (herein referred to as “Portable Power”), and should not be reproduced without the prior written permission of Portable Power. Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Portable Power products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such products, which are available upon request. This manual contains instructions and technical data to cover all routine operation and scheduled maintenance tasks by operation and maintenance staff. Major overhauls are outside the scope of this manual and should be referred to an authorized Portable Power Service department.
All components, accessories, pipes, and connectors added to the compressed air system should be:
• of good quality, procured from a reputable manufacturer and, wherever possible, be
of a type approved by Portable Power.
• clearly rated for a pressure at least equal to the compressor safety valve setting.
• compatible with the compressor oil.
• accompanied with instructions for safe installation, operation, and maintenance.
Details of approved equipment are available from the Portable Power Service departments. The use of repair parts other than those included within the approved parts list may create hazardous conditions over which Portable Power has no control.
- Therefore, Portable Power cannot be held responsible for equipment in which non-approved repair parts are installed. Portable Power reserves the right to make changes and improvements to products without notice and without incurring any obligation to make such changes or add such improvements to products sold previously. The intended uses of this compressor are outlined below and examples of unapproved usage are also given.
- However, Portable Power cannot anticipate every application or work situation that may arise. If in doubt, consult supervision. This compressor has been designed and supplied for above ground operation to be used for compression of normal ambient air containing no additional gases, vapors, or particles within the ambient temperature range specified in the General Data Section of this manual.
TABLE OF CONTENTS:
Doosan HP450 Operation and Maintenance Manual
TITLE PAGE
FOREWORD 7
Information 8
SAFETY 11
Safety Precautions 12
Compressed Air 13
Exhaust System 14
Materials 14
Battery 15
Radiator 15
Transport 16
Decals 18
Decals 24
NOISE EMISSION 29
Noise Emission 30
Compressor Noise Emission Control Information 30
Maintenance Log 31
Noise Emission Warranty 31
Introduction 32
Maintenance Schedule 32
A Compressed Air Leaks 32
B Safety and Control Systems 32
C Acoustic Materials 32
D Fasteners 33
E Enclosure Panels 33
F Air Intake and Engine Exhaust 33
G Cooling Systems 33
H Isolation Mounts 33
I Engine Operation 33
J Fuels and Lubricants 33
GENERAL DATA 35
General Data Information 36
OPERATING INSTRUCTIONS 39
Control Panel 40
Control/Gauge Panel 40
Lifting 47
4
TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
Before Towing 47
Setting Up 48
Compressor Mounting 48
Service Air Connection(s) 48
Air Hose Restraint Installation 49
Before Starting 50
Starting 52
Normal Operation 53
Shutdown 54
Decommissioning 55
MAINTENANCE 57
General Information 58
Maintenance Precautions 58
Maintenance Schedule 60
Scavenge Line 63
Compressor Oil Filter 63
Removal 63
lnspection 63
Reassembly 63
Compressor Oil Separator Element 64
Removal 64
lnspection 64
Reassembly 64
Compressor Oil Cooler, Engine Radiator, and other Heat Exchangers 65
Air Filter Elements 66
Removal 66
Inspection 66
Reassembly 66
Ventilation 67
Cooling Fan Drive 67
Fuel System 67
Fuel Filter Water Separator 67
Charge Air Cooler Pipework 67
Hoses 67
Electrical System 68
Battery 68
Pressure System 68
Tire Pressure 68
Running Gear/Wheels 68
Lubrication 69
Engine Oil 69
Compressor Oil 69
Running Gear Wheel Bearings 70
Pressure Regulator Adjusting Instructions 71
Torque Values 72
5
TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
LUBRICATION 75
General Information 76
Compressor Oil Change 76
Portable Compressor Oil Chart 78
TROUBLESHOOTING 79
Introduction 80
Think Before Acting 80
Do the Simplest Things First 80
Double Check Before Disassembly 80
Find and Correct Basic Cause 80
Troubleshooting Chart 81
Diagnostic Codes 85
88
Engine Diagnostic Codes – Cummins Engine with CM2250 Controller 89
OPTIONS 103
IQ System 104
Theory of Operation 104
IQ System Configuration 106
Maintenance 107
Filter Replacement 108
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
Arthur Rayden –
Manual was delivered promptly and was exactly what I needed.