Doosan DX210W-5 Excavator Operation & Maintenance Manual 950106-01051NA-1 – PDF DOWNLOAD
DESCRIPTION:
Doosan DX210W-5 Excavator Operation & Maintenance Manual 950106-01051NA-1 – PDF DOWNLOAD
- This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment.
- READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT.
- Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor.
- If there are any questions, contact your DOOSAN distributor.
- This manual may illustrate options and accessories not installed on your equipment.
- Any modification made without written authorization or approval from DOOSAN can create a safety hazard. Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.
- The machine is intended to be used under normal conditions for applications described in this manual.
- If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use.
- Examples include, but are not limited to, are: falling object guards, work lights, etc.
- Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information.
- Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating.
- This includes proper inspection and maintenance of the machine’s emission control system.
- This could include machine and engine components, such as an EGR (Exhaust Gas Recirculation) system, fuel system, turbocharger, electrical system, air intake system and/or cooling system.
- As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance.
- The required maintenance procedures are outlined in this Operation & Maintenance Manual, or Shop Manual.
- Do not remove, alter, or render inoperative, any emission control system.
- Do not exceed machine capacity by modifying machine or using unapproved attachments.
- Exceeding machine capacity can adversely affect machine performance characteristics such as: stability, system certifications such as brakes and steering, the Roll-over Protective Structure (ROPS) and can result in death or serious injury.
- Contact your DOOSAN distributor for further information.
- These and other attachments are approved for use on this machine.
- Do not use unapproved attachments. Attachments not manufactured by DOOSAN may not be approved.
- See your DOOSAN distributor for information about approved attachments and attachment manuals.
• Hydraulic Breakers
• Grapples
• Plate Compactors
• Quick Couplers
Doosan DX210W-5 Excavator Operation & Maintenance Manual 950106-01051NA-1 – PDF DOWNLOAD
Foreword …………………………………………………………………………0-1
AEM Safety Manual (North America Only) …………………………………. 0-6
Federal and California Emission Control Systems……………………….. 0-7
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-16
Transportation………………………………………………………………………. 1-29
Operation …………………………………………………………………………….. 1-31
Maintenance ………………………………………………………………………… 1-49
Environment and Circumstances …………………………………………….. 1-64
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-6
Operational Controls and Panels ………………………………………………. 2-8
Display Monitor …………………………………………………………………….. 2-32
User Menu …………………………………………………………………………… 2-57
Heater and Air Conditioner Control Panel……………………………….. 2-100
Stereo ……………………………………………………………………………….. 2-106
Miscellaneous Electrical Devices…………………………………………… 2-107
Seat Adjustment………………………………………………………………….. 2-110
Engine Emergency Stop Switch…………………………………………….. 2-114
Emergency Exit Glass Breaking Tool …………………………………….. 2-114
Miscellaneous Convenience Devices …………………………………….. 2-115
Miscellaneous Access Covers and Doors……………………………….. 2-122
Air Gun and Compressor (Optional) ………………………………………. 2-124
Swing Lock Pin and Mechanism……………………………………………. 2-127
Wheel Chocks…………………………………………………………………….. 2-127
II
Operation…………………………………………………………………………3-1
To Operate a New Excavator……………………………………………………. 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Safety Lever…………………………………………………………………………. 3-18
Travel ………………………………………………………………………………….. 3-19
Operating Instructions……………………………………………………………. 3-28
Operating Precautions …………………………………………………………… 3-43
Parking Excavator…………………………………………………………………. 3-50
Towing Procedure…………………………………………………………………. 3-51
Attachments …………………………………………………………………………. 3-54
Hydraulic Attachments (Optional) ……………………………………………. 3-57
Lifting Objects ………………………………………………………………………. 3-73
Lifting Objects with Quick Coupler …………………………………………… 3-74
Operation Under Abnormal Conditions …………………………………….. 3-77
Long Term Storage ……………………………………………………………….. 3-85
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, Coolant ………………………………………………………. 4-8
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Fluid Capacities ……………………………………………………………………. 4-20
Table of Recommended Lubricants …………………………………………. 4-21
Maintenance Intervals……………………………………………………………. 4-24
10 Hour / Daily Service ………………………………………………………….. 4-27
50 Hour / Weekly Service ………………………………………………………. 4-41
250 Hour / Monthly Service…………………………………………………….. 4-46
500 Hour / 3 Month Service ……………………………………………………. 4-52
1,000 Hour / 6 Month Service …………………………………………………. 4-65
2,000 Hour / Yearly Service ……………………………………………………. 4-75
4,000 Hour / Biennial Service …………………………………………………. 4-84
4,500 Hour / Biennial Service …………………………………………………. 4-85
Table of Contents
III
12,000 Hour / 6 Year Service………………………………………………….. 4-88
Air-conditioning System …………………………………………………………. 4-89
Bolt and Nut Inspection………………………………………………………….. 4-90
Bucket…………………………………………………………………………………. 4-99
Electrical System ………………………………………………………………… 4-101
Engine Cooling System………………………………………………………… 4-105
Fuel Transfer Pump (Optional) ……………………………………………… 4-109
Handling of Accumulator………………………………………………………. 4-111
Tires and Wheels ………………………………………………………………… 4-113
Venting and Priming Hydraulic System and Other Components … 4-118
Maintenance in Special Conditions………………………………………… 4-121
Transportation …………………………………………………………………5-1
Loading and Unloading ……………………………………………………………. 5-2
Short Distance Self-powered Travel ………………………………………….. 5-5
Trailer Loading/Unloading Procedures ………………………………………. 5-6
Lifting Machine……………………………………………………………………… 5-10
Troubleshooting ………………………………………………………………6-1
Electrical System ……………………………………………………………………. 6-1
Engine…………………………………………………………………………………… 6-2
Turbocharger …………………………………………………………………………. 6-6
Cooling Fan……………………………………………………………………………. 6-7
Lubrication System …………………………………………………………………. 6-7
Hydraulic System ……………………………………………………………………. 6-8
Air Compressor (Optional) ……………………………………………………….. 6-9
Swing System ………………………………………………………………………. 6-10
Travel System………………………………………………………………………. 6-10
Steering……………………………………………………………………………….. 6-12
Brakes…………………………………………………………………………………. 6-12
IV
Specification ……………………………………………………………………7-1
Specification…………………………………………………………………………… 7-1
Overall Dimensions…………………………………………………………………. 7-5
Disassembled Parts, Dimension and Weight………………………………. 7-7
Digging Force…………………………………………………………………………. 7-9
Working Range …………………………………………………………………….. 7-10
Excavator Rated Lift Capacity Tables………………………………………. 7-14
Approximate Weight of Workload Materials………………………………. 7-27
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