Ditch Witch Mx27/Mx35 Mini Excavator Operator´s Manual
FILE DETAILS:
Ditch Witch Mx27/Mx35 Mini Excavator Operator´s Manual
Model Specification: Ditch Witch MX27/MX35 Mini Excavator
LANGUAGE: English
FORMAT: PDF
TOTAL PAGES: 247
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
VIDEO PREVIEW OF THE MANUAL:
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DESCRIPTION:
Ditch Witch Mx27/Mx35 Mini Excavator Operator´s Manual
FOREWORD:
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules forthe operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenance.
TABLE OF CONTENTS:
Ditch Witch Mx27/Mx35 Mini Excavator Operator´s Manual
MAIN MENU....................................................................... 0 Cover........................................................................... 1 Foreword........................................................................ 2 Your Machine Serial Numbers and Dealer...................................... 2 Safety Information.......................................................... 4 Signal Words............................................................ 4 Example of Safety Message Using Signal Word............................. 4 Other Signal Words...................................................... 4 Safety Labels........................................................... 5 Example of Safety Label Using Words..................................... 5 Example of Safety Label Using Pictogram................................. 5 Introduction................................................................ 6 Directions of Machine................................................... 7 Product Information......................................................... 7 Machine Serial Number Plate and Its Location............................ 7 Engine Serial Number Plate and Its Location............................. 8 Emission Control Information Label and Its Location..................... 8 Service Meter Location.................................................. 9 Contents.................................................................... 9 Safety.......................................................................... 10 Chapter Contents............................................................ 10 Safety Labels............................................................... 13 Location of Safety Labels............................................... 13 Safety Labels........................................................... 14 Safety Information.......................................................... 17 Safety Rules............................................................ 17 If Abnormalities Are Found.............................................. 17 Working Wear and Personal Protective Items.............................. 17 Fire Extinguisher and First Aid Kit..................................... 18 Safety Equipment........................................................ 18 Keep Machine Clean...................................................... 18 Keep Operator’s Compartment Clean....................................... 19 Leaving Operator’s Seat with Lock....................................... 19 Handrails and Steps..................................................... 20 Mounting and Dismounting................................................ 20 No Persons on Attachments............................................... 21 Burn Prevention......................................................... 21 Fire Prevention and Explosion Prevention................................ 22 Action if Fire Occurs................................................... 23 Windshield Washer Fluid................................................. 23 Falling Objects, Flying Objects and Intruding Objects Prevention........ 24 Attachment Installation................................................. 24 Attachment Combinations................................................. 24 Cab Window Glasses...................................................... 25 Unauthorized Modifications.............................................. 25 Safety at Jobsite....................................................... 25 Working on Loose Ground................................................. 25 Distance to High Voltage Cables......................................... 26 Ensure Good Visibility.................................................. 26 Ventilation for Enclosed Area........................................... 27 Signalperson’s Signal and Signs......................................... 27 Emergency Exit from Operator’s Cab...................................... 27 Asbestos Dust Hazard Prevention......................................... 28 Safe Machine Operation...................................................... 29 Starting Engine......................................................... 29 Operation............................................................... 30 Transportation.......................................................... 38 Battery................................................................. 39 Towing.................................................................. 41 Lifting Objects with Bucket............................................. 42 Safe Maintenance Information................................................ 43 Warning Tag............................................................. 43 Keep Work Place Clean and Tidy.......................................... 43 Appoint Leader When Working with Others................................. 43 Stop Engine Before Carrying Out Maintenance............................. 44 Two Workers for Maintenance When Engine is Running...................... 45 Proper Tools............................................................ 45 Personnel............................................................... 45 Accumulator............................................................. 46 Attachements............................................................ 46 Work Under the Machine.................................................. 46 Noise................................................................... 47 When Using Hammer....................................................... 47 Welding Works........................................................... 47 Removing Battery Terminals.............................................. 47 Safety First When Using High-Pressure Grease to Adjust Track Tension.... 48 Do Not Disassemble Recoil Springs....................................... 48 Safety Rules for High-Pressure Oil...................................... 49 Safety Handling High-Pressure Hoses..................................... 49 Waste Materials......................................................... 50 Air Conditioner Maintenance............................................. 50 Compressed Air.......................................................... 50 Periodic Replacement of Safety Critical Parts........................... 50 Operation....................................................................... 52 Machine View Illustrations.................................................. 54 Overall Machine View.................................................... 54 Controls and Gauges..................................................... 55 Detailed Controls and Gauges................................................ 56 Monitoring System....................................................... 56 Switches................................................................ 61 Control Levers and Pedals............................................... 64 Windshield.............................................................. 70 Sliding Door............................................................ 75 Rear Window............................................................. 76 Emergency Escape Hammer................................................. 77 Cover with Lock......................................................... 78 Engine Hood............................................................. 79 Fuse.................................................................... 80 In-Line Fuse............................................................ 81 Operator’s Manual Storage............................................... 81 Tool Box................................................................ 82 Grease Gun Holder....................................................... 82 Machine Operations and Controls............................................. 83 Before Starting Engine.................................................. 83 Starting Engine......................................................... 95 After Starting Engine................................................... 99 Stopping the Engine.....................................................102 Check After Engine Shutoff..............................................103 Machine Operation.......................................................103 Steering the Machine....................................................107 Swinging................................................................109 Backhoe Controls and Operations.........................................110 Prohibited Operations...................................................112 General Operation Information...........................................115 Traveling on Slopes.....................................................116 Escape from Mud.........................................................118 Work Possible Using Compact Hydraulic Excavator.........................119 Bucket Replacement......................................................121 Parking Machine.........................................................122 Machine Inspection After Daily Work.....................................124 Locking.................................................................124 Rubber Tracks and Turf-Friendly Tracks..................................125 Transportation..............................................................131 Loading and Unloading with Trailer......................................131 Lifting Machine.........................................................138 Cold Weather Operation......................................................140 Cold Weather Operation Information......................................140 Cab Heater in Cold Weather..............................................142 After Daily Work Completion.............................................142 After Cold Weather Season...............................................142 Long Term Storage...........................................................143 Before Storage..........................................................143 During Storage..........................................................143 After Storage...........................................................144 Starting Machine After Long-Term Storage................................144 Troubles and Actions........................................................145 Running Out of Fuel.....................................................145 Phenomena That Are Not Failures.........................................145 Towing the Machine......................................................146 Severe Job Conditions...................................................146 Discharged Battery......................................................147 Other Trouble...........................................................151 Maintenance.....................................................................156 Maintenance Information.....................................................156 Lubricants, Coolant, and Filters............................................159 Handling Oil, Fuel, and Coolant.........................................159 Electric System Maintenance.............................................161 Lubricants, Fuel, and Coolant Specifications................................162 Proper Selection........................................................162 Tightening Torque Specifications............................................166 Tightening Torque List..................................................166 Maintenance Schedule........................................................168 Maintenance Interval for Hydraulic Breaker..............................169 Maintenance Procedure.......................................................170 Initial 250 Hour Maintenance (Only After the First 250 Hours)...........170 When Required...........................................................170 Check, Clean, and Replace Air Cleaner Element.......................170 Clean Inside of Cooling System......................................173 Check Level of Battery Electrolyte..................................177 Clean Fuel Filter Element...........................................180 Check and Tighten Track Shoe Bolts..................................181 Check and Adjust Track Tension......................................182 Check Rubber Tracks or Turf-Friendly Tracks.........................185 Replace Bucket Teeth................................................187 Check, Clean and Lubricate Cab Side Door Rail and Roller............191 Drain Water and Sediment from Fuel Tank.............................192 Check Before Starting...................................................192 Every 100 Hours Maintenance.............................................193 Lubricating.........................................................193 Every 250 Hours Maintenance.............................................196 Replace Engine Oil..................................................196 Check Oil Level in Final Drive Case, Add Oil........................197 Replace Hydraulic Filter Element....................................198 Check and Adjust Cooling Fan Belt Tension...........................200 Every 500 Hours Maintenance.............................................201 Lubricating.........................................................201 Replace Engine Oil Filter Cartridge.................................202 Replace Fuel Filter Element.........................................203 Clean and Inspect Radiator Fins and Oil Cooler Fins.................204 Replace Fuel Feed Pump Pre-Filter...................................205 Every 1000 Hours Maintenance............................................206 Change Oil in Final Drive Case......................................206 Every 2000 Hours Maintenance............................................207 Change Oil in Hydraulic Tank, Clean Strainer........................207 Check Alternator, Starting Motor....................................209 Check Engine Valve Clearance, Adjust................................209 Specifications..................................................................210 Attachments and Options.........................................................212 General Information.........................................................214 Safety First............................................................214 Attachment Installation.................................................216 Bucket with Hook............................................................217 Hook Condition..........................................................217 Prohibited Operations...................................................217 Air Conditioner.............................................................218 Control Panel and Components............................................218 Air Conditioner Controls................................................219 Air Conditioner Maintenance.............................................220 Radio.......................................................................222 Control Panel...........................................................222 Controls of Radio.......................................................226 Care for Radio..........................................................227 Windshield Washer...........................................................228 Windshield Washer Operation.............................................228 Check Window Washer Fluid Level, Add Fluid..............................228 Machine Ready for Attachment................................................229 Locations...............................................................229 Hydraulic Circuit.......................................................231 Attachment Operation....................................................233 Long-Term Storage.......................................................235 Specifications..........................................................235 Changing Machine Control Pattern............................................236 Control Pattern Change Procedure........................................236 Machine Control Patterns................................................237 Attachment Guide............................................................238 Attachment Combinations.................................................238 Hydraulic Breaker.......................................................240 Support.........................................................................244 Procedure...................................................................244 Resources...................................................................244 Publications............................................................244 Ditch Witch Training....................................................244 Warranty........................................................................245
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