Deutz-Fahr 5650 H 5660 HTS 5660 HTS Balance 5680 H 5680 H Balance 5690 HTS 5690 HTS Balance Combine Harvester Instruction book Manual – PDF DOWNLOAD
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Deutz-Fahr 5650 H 5660 HTS 5660 HTS Balance 5680 H 5680 H Balance 5690 HTS 5690 HTS Balance Combine Harvester Instruction book Manual – PDF DOWNLOAD
Foreword, Introduction
The text below provides general and specific comments and explanations on the use and definition of the
– Operating Instructions
– Administrative Documentation
– Safety Regulations
– Legal Requirements and Provisions.
Legal requirements lay down that the Operating Instructions and the official Type Approval certificate are integral parts of the combine harvester. Store the General or Individual Type Approval and the Operating Instructions carefully after each use. These documents must be handed over if the combine harvester should change owner.
- You must always have the Type Approval certificate with you when using the combine harvester. Please pay particular attention to the legal requirements in force in your country for driving the combine harvester on public roads. If the combine harvester is fitted with any special attachments such as straw chopper, maize picker etc., you will be given additional assembly and/or operating instructions.
- To ensure unrestricted operational reliability and trouble-free function you should observe all recommendations and instructions given in these documents. Retrofitted equipment or modifications to the combine harvester may under certain circumstances require new type approval and therefore another technical inspection and resubmission of the complete machine to the authorities of the relevant country. Before undertaking any retrofit or modification, you must therefore check the associated action required.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Deutz-Fahr 5650 H 5660 HTS 5660 HTS Balance 5680 H 5680 H Balance 5690 HTS 5690 HTS Balance Combine Harvester Instruction book Manual – PDF DOWNLOAD
1. Foreword/Introduction . . . . . . . . . . . . .1.1
Symbol conventions . . . . . . . . . . . . . . . . . . .1.6
2. Safety measures . . . . . . . . . . . . . . . . . .2.1
3. Safety symbols . . . . . . . . . . . . . . . . . . .3.1
4. Construction and functions . . . . . . . .4.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2
Construction of the combine harvester . . . . .4.3
Construction of the cutting table . . . . . . . . . .4.6
Construction of the threshing section . . . . . . .4.8
Construction of the winnowing section . . . . . .4.9
5. Technical data . . . . . . . . . . . . . . . . . . . .5.1
6. Operating controls . . . . . . . . . . . . . . . .6.1
Overview of controls . . . . . . . . . . . . . . . . . . .6.3
Central instrument cluster . . . . . . . . . . . . . . .6.4
Instrument panel . . . . . . . . . . . . . . . . . . . . . .6.6
TERIS/TCS terminal . . . . . . . . . . . . . . . . . . .6.7
Commander Control 2000 . . . . . . . . . . . . . . .6.8
EMR-D control unit . . . . . . . . . . . . . . . . . . . .6.9
Control console . . . . . . . . . . . . . . . . . . . . . . . . .6.11
Shift lever . . . . . . . . . . . . . . . . . . . . . . . . . .6.12
Commander Stick . . . . . . . . . . . . . . . . . . . .6.12
Air conditioner control panel . . . . . . . . . . . .6.13
Lighting control panel . . . . . . . . . . . . . . . . .6.13
Sieve adjustment controls . . . . . . . . . . . . . .6.13
Compressor-type cooling system controls . .6.14
Lighting system . . . . . . . . . . . . . . . . . . . . . .6.15
Interior light . . . . . . . . . . . . . . . . . . . . . . . .6.15
Air recirculating filter . . . . . . . . . . . . . . . . . .6.15
Fresh air filters . . . . . . . . . . . . . . . . . . . . . .6.16
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.16
Defroster nozzles . . . . . . . . . . . . . . . . . . . .6.17
Fresh air nozzles . . . . . . . . . . . . . . . . . . . .6.17
Inspection window . . . . . . . . . . . . . . . . . . .6.17
Beverage holder . . . . . . . . . . . . . . . . . . . . .6.17
Steering wheel . . . . . . . . . . . . . . . . . . . . . .6.17
Steering column switch . . . . . . . . . . . . . . . .6.18
Ignition switch . . . . . . . . . . . . . . . . . . . . . . .6.18
Driver’s seat . . . . . . . . . . . . . . . . . . . . . . . .6.19
Passenger seat . . . . . . . . . . . . . . . . . . . . . .6.19
Stowage compartments . . . . . . . . . . . . . . .6.21
Foot-operated controls . . . . . . . . . . . . . . . .6.21
Service brake, steering brake . . . . . . . . . . .6.21
Parking brake, handbrake . . . . . . . . . . . . . .6.21
Hinged window/emergency exit . . . . . . . . . .6.22
Interior door handle . . . . . . . . . . . . . . . . . . .6.22
Exterior door handle . . . . . . . . . . . . . . . . . .6.22
Rear view mirror . . . . . . . . . . . . . . . . . . . . .6.23
Grain loss monitor . . . . . . . . . . . . . . . . . .6.24
Troubleshooting . . . . . . . . . . . . . . . . . .6.28
Contents
307.3726.3.6 englisch (en) 02.2006 i.3
11. Driving and transport . . . . . . . . . . . . .11.1
Safety instructions . . . . . . . . . . . . . . . . . . . .11.2
Engine operation . . . . . . . . . . . . . . . . . . . . .11.4
Engine monitoring . . . . . . . . . . . . . . . . . . . .11.6
Ground drive . . . . . . . . . . . . . . . . . . . . . . . .11.9
Operating principle and instructions
for the brake system . . . . . . . . . . . . . . . . . .11.10
Trailer coupling . . . . . . . . . . . . . . . . . . . . . .11.11
Tyre pressure . . . . . . . . . . . . . . . . . . . . . . .11.12
Variable steering axle . . . . . . . . . . . . . . . . .11.13
Ballasting . . . . . . . . . . . . . . . . . . . . . . . . . .11.14
Towing the combine . . . . . . . . . . . . . . . . . .11.16
Transport driving over distances . . . . . . . . .11.16
12. Cutting table . . . . . . . . . . . . . . . . . . . . . .12.2
Safety instructions . . . . . . . . . . . . . . . . . . . .12.2
Construction of the cutting table . . . . . . . . . .12.4
Reel drive . . . . . . . . . . . . . . . . . . . . . . . . . . .12.5
Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.5
Intake auger . . . . . . . . . . . . . . . . . . . . . . . . .12.5
Support cylinder . . . . . . . . . . . . . . . . . . . . . .12.5
Mounting the cutting table . . . . . . . . . . . . . . .12.6
Connecting the cutting table . . . . . . . . . . . . .12.8
Connecting the control lines . . . . . . . . . . . . .12.9
Dismounting the cutting table . . . . . . . . . . .12.11
Transport and transport trolley . . . . . . . . . . .12.14
Cutting angle adjustment . . . . . . . . . . . . . . .12.18
Operation . . . . . . . . . . . . . . . . . . . . . . . . . .12.19
Raising and lowering the cutting table . . .12.19
Engaging the cutting table drive . . . . . . . .12.19
Disengaging the cutting table drive . . . . . .12.19
Pick-up reel adjustment . . . . . . . . . . . . . . . .12.20
Reversing the cutting table drive . . . . . . . . .12.21
Manual reversing . . . . . . . . . . . . . . . . . . . .12.21
Mounting optional attachments . . . . . . . .12.22
Ear lifters . . . . . . . . . . . . . . . . . . . . . . . . .12.22
Crop divider . . . . . . . . . . . . . . . . . . . . . . .12.23
Spreader bars . . . . . . . . . . . . . . . . . . . . .12.24
Important notes for operation . . . . . . . . . . .12.25
Maintenance and adjustment . . . . . . . . . .12.26
Maintenance intervals . . . . . . . . . . . . . . .12.26
Adjusting the reel tines . . . . . . . . . . . . . . .12.27
Venting the reel lifting cylinders . . . . . . . .12.27
Adjusting the tension of the V-belt
for the cutting knife . . . . . . . . . . . . . . . . . .12.28
Intake auger . . . . . . . . . . . . . . . . . . . . . . .12.29
Replacement of the feed fingers . . . . . . .12.30
Setting the slipping clutches
after a long period out of operation . . . . . .12.31
Transport trolley, version with brakes . . . .12.32
Replacing components . . . . . . . . . . . . . . .12.34
Replacing knives . . . . . . . . . . . . . . . . . . .12.34
Replacing knife blades and fingers . . . . . .12.34
Replacing reel tines . . . . . . . . . . . . . . . . .12.35
Changing the linings
of the slipping clutches . . . . . . . . . . . . . . .12.35
Setting the slipping clutches . . . . . . . . . . .12.35
Troubleshooting on the cutting table . . . .12.36
13. Threshing mechanism . . . . . . . . . . . . .13.1
Safety instructions
for the threshing section . . . . . . . . . . . . . .13.2
Crop elevator . . . . . . . . . . . . . . . . . . . . . . . .13.2
Threshing section . . . . . . . . . . . . . . . . . . . .13.4
Engaging the threshing section . . . . . . . . .13.4
Setting the drum speed . . . . . . . . . . . . . . .13.5
Rapid opening of the threshing
concave/separator concave . . . . . . . . . . . .13.6
Threshing drum reduction gear . . . . . . . . . .13.6
Basic adjustment of the concave . . . . . . . .13.8
Basic setting of the separator concave . . .13.11
Reversing drum equipment . . . . . . . . . . .13.12
De-awning plates . . . . . . . . . . . . . . . . . . .13.13
Cleaning the drum and concave . . . . . . . .13.14
Emptying the stone trap . . . . . . . . . . . . . .13.15
Adjusting the dust plates . . . . . . . . . . . . .13.16
Straw walkers . . . . . . . . . . . . . . . . . . . . .13.17
Integrated straw chopper . . . . . . . . . . . . . . .13.18
Chopper KPAP . . . . . . . . . . . . . . . . . . . . . .13.20
Chaff spreader . . . . . . . . . . . . . . . . . . . . . .13.22
Spreader plates . . . . . . . . . . . . . . . . . . . . .13.23
Screening and winnowing . . . . . . . . . . . .13.25
Diffuser setting . . . . . . . . . . . . . . . . . . . . .13.25
Setting the fan speed . . . . . . . . . . . . . . . . .13.26
Activating/deactivating automatic
reel speed adjustment . . . . . . . . . . . . . . . . .13.26
Changing and adjusting sieves . . . . . . . .13.27
Calibrating the sieve adjustment . . . . . . . .13.33
Setting the sieve extensions . . . . . . . . . . .13.34
Emergency adjustment . . . . . . . . . . . . . . .13.34
Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . .13.35
Retracting/extending the grain tank
extension . . . . . . . . . . . . . . . . . . . . . . . . . .13.38
Cover plate adjustment . . . . . . . . . . . . . . . .13.40
Grain tank discharge pipe . . . . . . . . . . . . . .13.40
Emptying the grain pipe . . . . . . . . . . . . . . .13.41
Fully emptying the grain pipe . . . . . . . . . . .13.42
Grain elevator . . . . . . . . . . . . . . . . . . . . . . .13.43
Returns elevator . . . . . . . . . . . . . . . . . . . .13.44
Adjusting the speed . . . . . . . . . . . . . . . . .13.44
Contents
i.4 307.3726.3.6 englisch (en) 02.2006
Adjusting the drive belt . . . . . . . . . . . . . . .13.44
Friction insert . . . . . . . . . . . . . . . . . . . . . .13.44
Overload protection . . . . . . . . . . . . . . . . .13.45
Cleaning the returns elevator . . . . . . . . . .13.45
Cleaning the conveyor augers . . . . . . . . .13.45
Troubleshooting . . . . . . . . . . . . . . . . . . . .13.46
14. Basic adjustments
on the threshing section . . . . . . . . . .14.1
15. Hydraulic system . . . . . . . . . . . . . . . . .15.1
Safety instructions . . . . . . . . . . . . . . . . . . .15.2
Components of the system . . . . . . . . . . . . . .15.3
Control-valve block . . . . . . . . . . . . . . . . . . . .15.4
Emergency operation of the solenoid
valves . . . . . . . . . . . . . . . . . . . . . . . . . . . .15.4
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . .15.6
Changing the return filter . . . . . . . . . . . . . . . .15.7
Replacing the filter of the ground drive
hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . .15.8
Changing the line filter . . . . . . . . . . . . . . . . .15.9
Oil temperature . . . . . . . . . . . . . . . . . . . . . .15.11
Driving hydraulics, faults and remedies .15.12
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . .15.12
Zero point adjustment . . . . . . . . . . . . . . .15.12
Pump displacement sluggish or blocked . .15.12
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . .15.14
Checking the hydraulic functions . . . . . . . . .15.14
16. Electrical system . . . . . . . . . . . . . . .16.1
Safety instructions . . . . . . . . . . . . . . . . . . .16.3
Overview of the electrical system . . . . . . . . .16.4
Battery master switch . . . . . . . . . . . . . . . . . .16.6
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.6
Checking the acid level . . . . . . . . . . . . . . .16.6
Connecting/disconnecting the battery . . . . .16.7
Fuses, microrelays . . . . . . . . . . . . . . . . . . .16.8
Fuse layout in the control cabinet . . . . . . .16.10
Relay layout in the control cabinet . . . . . .16.13
Integrated switch unit . . . . . . . . . . . . . . . . .16.15
Troubleshooting . . . . . . . . . . . . . . . . . . . . .16.16
17. Maintenance . . . . . . . . . . . . . . . . . .17.1
Safety instructions . . . . . . . . . . . . . . . . . . .17.2
Operating fluids and filling capacities . . . . . . .17.4
Maintenance intervals . . . . . . . . . . . . . . . . . .17.5
Maintenace and inspection schedule . . . . . . .17.6
Release list DEUTZ lube oil quality . . . . . . . .17.8
Instructions for diesel fuel handling . . . . . . . .17.9
Cooling system preservative . . . . . . . . . . .17.12
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . .17.14
Lubrication . . . . . . . . . . . . . . . . . . . . . . . .17.16
Central lubrication system . . . . . . . . . . . . .17.17
Installation diagrams , central lubrication
system . . . . . . . . . . . . . . . . . . . . . . . . . . . .17.19
Maintenance and care of engine . . . . . . .17.20
Draining/filling the cleaning system . . . . . . .17.30
Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . .17.35
Fuel system . . . . . . . . . . . . . . . . . . . . . . . .17.37
Brake system . . . . . . . . . . . . . . . . . . . . . .17.41
Safety instructions for brakes . . . . . . . . . .17.41
Service brake . . . . . . . . . . . . . . . . . . . . . .17.42
Handbrake . . . . . . . . . . . . . . . . . . . . . . . .17.43
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . .17.44
Manual gearbox . . . . . . . . . . . . . . . . . . . .17.44
Side gears . . . . . . . . . . . . . . . . . . . . . . . .17.44
Final drive Balance . . . . . . . . . . . . . . . . .17.45
Gearshift . . . . . . . . . . . . . . . . . . . . . . . . .17.47
Threshing drum reduction gear . . . . . . . . .17.48
Maintenance of drive systems . . . . . . . . .17.49
Drive shafts and reduction gears . . . . . . .17.49
Drive belts and chains, overview . . . . . . .17.50
Speed table . . . . . . . . . . . . . . . . . . . . . . .17.51
General maintenance instructions . . . . . . .17.52
Adjusting the lengths
of the tension springs . . . . . . . . . . . . . . . .17.53
Checking the tension springs . . . . . . . . . .17.54
Belt clutches . . . . . . . . . . . . . . . . . . . . . . .17.58
Basic adjustment of belt clutches . . . . . . .17.58
Checking the lengths of the
servomotor springs for the belt clutch . . . .17.59
Threshing section clutch . . . . . . . . . . . . . .17.62
Straw chopper clutch . . . . . . . . . . . . . . . .17.63
Grain tank clutch . . . . . . . . . . . . . . . . . . .17.63
Cutting table clutch . . . . . . . . . . . . . . . . .17.64
Function test of the clutches . . . . . . . . . . .17.64
Tension struts . . . . . . . . . . . . . . . . . . . . . . .17.65
Straw walker drive . . . . . . . . . . . . . . . . . . . .17.66
Intake fan belt drive . . . . . . . . . . . . . . . . . .17.66
Winnowing fan drive . . . . . . . . . . . . . . . . . .17.67
Returns elevator . . . . . . . . . . . . . . . . . . . . .17.68
Adjusting the crank rod of the
sieve box drive . . . . . . . . . . . . . . . . . . . . . .17.70
Grain elevator drive . . . . . . . . . . . . . . . . . . .17.70
Grain tank discharge drive . . . . . . . . . . . . .17.71
Threshing drum drive . . . . . . . . . . . . . . . . .17.72
Crop elevator . . . . . . . . . . . . . . . . . . . . . . .17.73
Slipping clutch . . . . . . . . . . . . . . . . . . . . .17.73
Adjusting the slipping clutch . . . . . . . . . . .17.74
Cleaning the air filter in the driver’s cab . . . .17.75
Contents
307.3726.3.6 englisch (en) 02.2006 i.5
Chaff spreader (KPAB version) . . . . . . . . . .17.76
Compressor-type cooling system . . . . . .17.78
Safety instructions . . . . . . . . . . . . . . . . . .17.78
Safety circuit . . . . . . . . . . . . . . . . . . . . . .17.79
Condenser . . . . . . . . . . . . . . . . . . . . . . . .17.80
Compressor . . . . . . . . . . . . . . . . . . . . . . .17.80
Evaporator . . . . . . . . . . . . . . . . . . . . . . . .17.87
Overview function elements in cabin roof . .17.83
Further instructions on the operation
of compressor-type cooling systems . . . . .17.84
18. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18.1
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