DANA TCON.H Transmission Control System User Manual – PDF DOWNLOAD
FILE DETAILS:
DANA TCON.H Transmission Control System User Manual – PDF DOWNLOAD
Language : English
Pages : 173
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
DANA TCON.H Transmission Control System User Manual – PDF DOWNLOAD
CONTENTS 2
Legal information 9
CHAPTER 1: TCON H Transmission Control System Description 10
1 Functional specification 11
1 1 General 11
1 2 Overview of the TCON H main features 14
1 3 Applicable hardware platform 14
1 4 Man Machine interface 15
1 4 1 Shift lever 15
1 4 2 Display 15
1 4 3 Other 17
1 5 Operating modes 18
1 5 1 Normal driving 18
1 5 2 Calibration mode 18
1 5 3 Diagnostic mode 18
1 5 4 Limp Home mode 18
1 5 5 Shutdown mode 18
1 5 6 Bootloader Mode 19
1 5 7 Mode identification 19
1 6 Operating Characteristics 20
1 7 General functionality 21
1 8 Input functions 21
1 8 1 Shift lever 21
1 8 2 Throttle pedal position 21
1 8 3 Brake pedal position 22
1 8 4 Hydraulic lever position 22
1 8 5 Manual / automatic selection 23
1 8 6 Inching enable switch 23
1 8 7 Parking brake 24
1 8 8 Declutch digital input 24
1 8 9 Starting in 1st/2nd gear 25
1 8 10 Reduced Vehicle Speed 25
1 8 11 Seat orientation 25
1 8 12 Inhibit Upshift 26
1 8 13 Neutral lock reset switch 26
1 8 14 Kickdown 27
1 8 15 Transmission sump temperature sensor 28
1 8 16 Transmission convertor out temperature sensor 28
1 8 17 Disconnect & feedback 28
1 8 18 Low/high range selection & feedback 29
1 8 19 Engine speed sensor 29
1 8 20 Turbine, output and intermediate speed sensor 29
1 8 21 Pressure Sensor 29
1 8 22 Operator seated detection 29
1 9 Output functions 30
1 9 1 Transmission control outputs 30
1 9 2 Low/high range 31
1 9 3 2WD/4WD output 32
1 9 4 Warning lamp 32
1 9 5 Speed dependant output 32
1 9 6 Engine control via CAN 32
1 9 7 Engine control by TCON H 32
1 10 Transmission gear changing 33
1 10 1 Standard drive 33
1 10 2 Braking mode 34
1 11 Direction reversal protections 35
1 11 1 Forward Reverse or visa versa 35
1 11 2 Neutral Forward or Reverse (after standstill) 35
1 11 3 Forward Neutral Forward 35
1 12 Behaviour in neutral 35
1 13 The TCON H Inching System 36
1 13 1 Operation 36
1 13 2 Pressure controlled 36
1 13 3 Speed controlled 37
1 13 4 Activation of the inching system 37
1 13 5 Leaving Inching mode 38
1 13 6 Protections preventing Inching mode 38
1 13 7 Brake pedal in relation with speed controlled inching 39
1 13 8 Brake pedal in relation with pressure controlled inching 39
1 13 9 Function of the brake pedal without inching 40
1 13 10 Tips for effectively using the inching system 40
1 13 12 Uphill inching 41
1 13 13 Downhill inching 41
2 Environmental conditions 43
3 Diagnostics and Guidelines 43
3 1 Diagnostics and maintenance 43
3 1 1 General 43
3 1 2 Self Diagnostic Functions 43
3 1 3 Self test Operation 44
3 1 4 Overview of test modes 44
3 1 5 Display test and Version 45
3 1 6 Digital input test 45
3 1 7 Analogue input Test 46
3 1 8 Speed sensor test 46
3 1 9 Output test 47
3 1 10 Voltage test 48
3 2 Bootloader Mode 48
3 2 1 Bootloader mode active 48
3 2 2 Step 1: Erasing 48
3 2 3 Step 2: Programming & verification 49
3 2 4 Step 3: Verification 49
3 2 5 Application failure 49
4 Control system: Analog Input Signals Calibration 51
4 1 Activating the calibration mode 51
4 2 Calibration of the accelerator pedal sensor 53
4 3 Calibration of the brake pedal sensor 54
4 4 Calibration of the servo motor sensor 56
4 5 Controlling Analog Input Signal Calibration using CAN 58
5 Control system: Automatic Transmission Calibration 60
5 1 Performing an automatic transmission calibration 60
5 2 Heating up the transmission by using the ‘HEAT’-mode 62
5 3 Calibration condition messages and calibration errors 64
5 3 1 Calibration condition messages 64
5 3 2 Calibration errors 64
5 4 Transmission Calibration control using CAN 66
5 4 1 Controlling Transmission Heating Mode using CAN 66
5 4 2 Controlling Automatic Transmission Calibration using CAN 67
6 Statistics 70
CHAPTER 2: TCON H Configuration Sets Description 71
1 Introduction 72
2 Using Configuration Sets 72
2 1 Basic concept 72
2 2 Configuration Set Parameters Description 73
2 2 1 Config Name 73
2 2 2 Engine ctrl 73
2 2 3 TSC1 rate 74
2 2 4 AutoShiftMod 74
2 2 5 CAN EDI Enbl 74
2 2 6 DI Declutch 74
2 2 7 DI AutoShift 74
2 2 8 DI Inching 75
2 2 9 DI ParkBrake 75
2 2 10 DI Start 1/2 75
2 2 11 DI VehSpdRed 75
2 2 12 DI VehSpdRed2 75
2 2 13 DI SeatOrien 75
2 2 14 AI Throttle 75
2 2 15 AI BrakePedl 75
2 2 16 AI HydroPwr 76
2 2 17 SpeedDisplay 76
2 2 18 ShiftLvrType 76
2 2 19 Roll Radius 76
2 2 20 Axle Ratio 76
2 2 21 Engpeed Max 76
2 2 22 VehSpeed Max 76
2 2 23 VehSpeed Red 76
2 2 24 VehSpeed F-R 77
2 2 25 EngSpeed F-R 77
2 2 26 EngSpd N-Dir 77
2 2 27 EngSpd KD1st 78
2 2 28 Dclt VehSpd 78
2 2 29 Dclt MinBrk% 78
2 2 30 Dclt EngSpd 78
2 2 31 HydrPowr Min% 79
2 2 32 HydrPowr Min Espd 79
2 2 33 HydrPowr Max Espd 79
2 2 34 Slip Acc Max (optional)* 79
2 2 35 Slip Dec Max (optional)* 80
2 2 36 Act Gear>Cab 80
2 2 37 Inch Overlap 80
2 2 38 ConfigSet ID 81
3 Configuration Set Management: GDE 83
3 1 Editing Configuration Sets with OEM Engineering GDE 83
3 2 Suggestions for Managing Configuration Sets with GDE 84
3 3 Selecting Configuration Sets with OEM Production GDE 85
3 4 Uploading machine configuration with OEM Production GDE 85
4 Configuration Set Management: Dashboard 87
5 Configuration Set Management: CAN 88
5 1 Conditions for Reading and Setting Values on CAN 88
5 2 Selecting a Configuration Set: CVC_to_TC_3 89
5 2 1 CVC_to_TC_3 defined for Configuration Set Selection 89
5 2 2 CVC_to_TC_3 Byte 1 89
5 2 3 CVC_to_TC_3 Byte 2 89
5 3 TCON H reply Configuration Set Selection: TC_to_CVC_2 90
5 3 1 TC_to_CVC_2 defined for Configuration Set Selection 90
5 3 2 TC_to_CVC_2 Byte 1 90
5 3 3 TC_to_CVC_2 Byte 2 91
5 3 4 TC_to_CVC_2 Byte 3 91
5 4 Communication Overview Selecting a Configuration Set 92
5 5 Reading and Writing Values: CVC_to_TC_3 93
5 5 1 CVC_to_TC_3 defined for Configuration Set Parameter handling 93
5 5 2 CVC_to_TC_3 Byte 1 93
5 5 3 CVC_to_TC_3 Byte 2-3 94
5 5 4 Configuration Set Parameter – Index and Format List 94
5 6 TCON H reply Parameter Read/Write Request: TC_to_CVC_2 95
5 6 1 TC_to_CVC_2 defined for Configuration Set Parameter handling 95
5 6 2 TC_to_CVC_2 Byte 1 96
5 6 3 TC_to_CVC_2 Byte 2-3: Active Value 97
5 6 4 TC_to_CVC_2 Byte 4-5: Minimum Value 97
5 6 5 TC_to_CVC_2 Byte 6-7: Maximum Value 97
5 7 Communication Overview Editing a Configuration Set Parameter 98
5 8 Suggestions for Managing Configuration Sets with CAN 99
5 8 1 Selecting a configuration set 99
5 8 2 Editing configuration set parameters 99
CHAPTER 3: TCON H CAN EDI Protocol Description 101
1 General 102
2 Proprietary messages vs Standard messages 102
3 Interface 102
4 Repetition rate 102
5 Proprietary Messages from Central Vehicle Controller (CVC) to Transmission Controller
(TC) 102
5 1 CVC_to_TC_1: Remote control message 102
5 2 CVC_to_TC_2: Setup conversions (OBSOLETE) 106
5 3 CVC_to_TC_3: Context Specific Data Exchange 107
5 3 1 CVC_to_TC_3 Û TC_to_CVC_2 Principle 107
5 3 2 CVC_to_TC_3 Message Specification 108
5 3 3 CVC_to_TC_3: Data request 109
5 3 4 CVC_to_TC_3: Vehicle Info 110
5 3 5 CVC_to_TC_3: Error Info 111
5 3 6 CVC_to_TC_3: Resetable Distance Counter 112
5 3 7 CVC_to_TC_3: Calibration Control 113
5 3 8 CVC_to_TC_3: Statistics 115
5 3 9 CVC_to_TC_3: TCON H user interface 116
5 3 10 CVC_to_TC_3: Display mode selection 118
5 3 11 CVC_to_TC_3: Configuration Set Selection 119
5 3 12 CVC_to_TC_3: Configuration Set Parameter Handling 120
5 3 13 CVC_to_TC_3: DANA reserved codes 121
6 Proprietary Messages from Transmission Controller (TC) to Central Vehicle Controller
(CVC) 122
6 1 TC_to_CVC_1: Broadcasted transmission info 122
6 2 TC_to_CVC_2: Context Specific Data Exchange 124
6 2 1 TC_to_CVC_2 Message Specification 124
6 2 2 TC_to_CVC_2: Data request 126
6 2 3 TC_to_CVC_2: Error Info 133
6 2 4 TC_to_CVC_2: Calibration Control: Analog Input Signals 134
6 2 5 TC_to_CVC_2: Calibration Control: Heating mode 136
6 2 6 TC_to_CVC_2: Automatic Transmission Calibration Control 137
6 2 7 TC_to_CVC_2: Calibration Control: Abort Command 138
6 2 8 TC_to_CVC_2: Statistics 140
6 2 9 TC_to_CVC_2: TCON H user interface 141
6 2 10 TC_to_CVC_2: Display mode selection 144
6 2 11 TC_to_CVC_2: Configuration Set Selection 145
6 2 12 TC_to_CVC_2: Configuration Set Parameter Handling 147
6 3 TC_to_CVC_3: Broadcasted Torque Converter info 149
7 SAE J1939 Standard Messages – Implemented 150
7 1 TSC1: Speed control # 1 150
7 2 EEC2: Electronic engine controller # 2 151
7 3 EEC1: Electronic engine controller # 1 152
CHAPTER 4: TCON H Fault Detection & Handling 154
1 Applicable safety guidelines 155
2 Safety concept 155
2 1 General 155
2 2 ECM/TCON H implementation 155
3 Considered faults 156
4 Permanent Error Logging 157
5 Error reporting 158
5 1 TCON H display 158
5 2 CAN 158
5 2 1 DANA proprietary messages 158
5 2 2 CAN based PC tool: Dashboard 160
6 Behaviour in case of faults 161
6 1 General 161
6 2 Reset Condition 161
6 3 Power supply faults 161
6 3 1 Excess supply voltage 161
6 3 2 Low supply voltage 161
6 3 3 Intermittent power loss 162
6 4 Internal faults 162
6 5 Program out of control 162
6 6 Single faults on analogue outputs 162
6 7 Single faults on on/off outputs 163
6 8 Incorrect input patterns 163
6 9 Speed sensor faults 163
6 10 Analogue sensor failure 164
6 11 Pressure feedback fault 165
6 12 Transmission ratio faults 165
6 13 Service requests 165
6 14 Indication of faults 166
6 15 Indication of faults that have previously occurred 166
7 Behaviour when faults are removed 167
7 1 Excess supply voltage 167
7 2 Low supply voltage 167
7 3 Internal faults 167
7 4 Program out of control 167
7 5 Intermittent power loss 167
7 6 Single faults on outputs 167
7 7 Multiple faults on outputs 167
7 8 Incorrect input patterns 167
7 9 Speed sensor failure 167
7 10 Analogue sensor failure 168
7 11 Pressure sensor failure 168
7 12 Transmission ratio failure 168
7 13 Service request 168
8 Specific measures to guarantee Fault tolerance 168
9 Organisational measures to protect from external factors 169
9 1 Identification 169
9 2 Traceability and configuration control 169
9 3 Sourcing 170
9 4 Software 170
10 Listing of Fault Codes 170
11 Safety remarks 171
11 1 General instructions 171
11 2 Conventional use 171
12 Disclaimer 172
Revision record 173
S.V 07/24
