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Dana Spicer 990 Axel Service Manual – PDF DOWNLOAD

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Dana Spicer 990 Axel Service Manual – PDF DOWNLOAD

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Description

Dana Spicer 990 Axel Service Manual – PDF DOWNLOAD

FILE DETAILS:

Dana Spicer 990 Axel Service Manual – PDF DOWNLOAD

Language :English
Pages :188
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Dana Spicer 990 Axel Service Manual – PDF DOWNLOAD

INTRODUCTION
The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have been based on a complete overhaul of the unit. However, it is up to the mechanic to decide whether or not it is necessary to assemble only individual components, when partial repair work is needed. The manual provides a quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations, allows accurate work to be performed.All the information needed for correct disassembly, checks and assembly of each individual component is set out below. In order to remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed that the unit has already been removed from the vehicle.
IMPORTANT:
In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper equipment such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and specific spanners or wrenches. Before going on to disassemble the parts and drain the oil, it is best to thoroughly clean the unit, removing any encrusted or accumulated grease.
INTRODUCTORY REMARKS:
All the disassembled mechanical units should be thoroughly cleaned with appropriate products and restored or replaced if damage, wear, cracking or seizing have occurred. In particular, thoroughly check the condition of all moving parts (bearings, gears, ring gear and pinion, shafts) and sealing parts (o-rings, oil shields) which are subject to major stress and wear. In any case, it is advisable to replace the seals every time a component is overhauled or repaired. During assembly, the sealing rings must be lubricated on the sealing edge. In the case of the ring gear and pinion, replacement of one component requires the replacement of the other one. During assembly, the prescribed pre-loading, backlash and torque of parts must be maintained.
SPECIFIC EQUIPMENT AND SPARE PARTS:
The drawings of all specific tools required for maintenance and repair work can be found at the end of this manual ; spare parts may be ordered either from the vehicle manufacturer or directly from the Service Centers or Authorized Distributors of Dana Holding Corporation.

TABLE OF CONTENTS:

Dana Spicer 990 Axel Service Manual – PDF DOWNLOAD

CONTENTS
INTRODUCTION 7
VERSION TRACKING 8
SPECIFICATIONS 9
DEFINITION OF VIEWPOINTS 9
DATA PLATE 9
CONVERSION TABLES 10
UNITS OF PRESSURE 10
UNIT OF WEIGHT 10
UNITS OF TORQUE 10
TORQUE SPECIFICATIONS 11
COARSE PITCH 11
FINE PITCH 11
WHEEL NUT TIGHTENING TORQUES 12
MAINTENANCE 13
MAINTENANCE POINTS 13
OIL DRAINING MANDATORY PROCEDURE 14
CENTRAL HOUSING 14
PLANETARY GEAR REDUCTION 14
MAINTENANCE INTERVALS 15
LUBRICANT & SEALANT SPECIFICATIONS 16
SAFETY PRECAUTIONS 17
OIL FILTER REPLACEMENT AND OIL MAINTENANCE 19
EXPLODED VIEW 19
DISASSEMBLY 20
ASSEMBLY 23
CENTRAL HOUSING OIL FILLING 26
CENTRAL HOUSING FLUID LEVEL CHECK 27
OIL CENTRAL HOUSING FILLING UP 28
PLANETARY REDUCTION 29
PLANETARY REDUCTION 29
EXPLODED VIEW 29
DISASSEMBLY 32
CENTRAL TIRE INFLATION SYSTEM 34
ASSEMBLY 39
BEARING OUTER THRUST BLOCK SPACER 39
BEARING INNER THRUST BLOCK SPACER 40
CENTRAL TIRE INFLATION SYSTEM 41
PRE-ASSEMBLED EC-STAND PIPE AND ADJUSTABLE FITTINGS 55
EXPLODED VIEW 55
ASSEMBLY 57
ASSEMBLY INSTRUCTIONS FOR ADJUSTABLE FITTINGS 57
DIRECT ASSEMBLY INSTRUCTIONS FOR FITTINGS 57
SUSPENSION CYLINDER 59
EXPLODED VIEW 59
DISASSEMBLY 60
ASSEMBLY 61
UPPER WISHBONE BUSHINGS 63
EXPLODED VIEW 63
DISASSEMBLY 64
FRONT PIVOT 66
REAR PIVOT 67
ASSEMBLY 69
REAR PIVOT 72
FRONT PIVOT 73
ASM-0207E – 990 Axle Service Manual Dana Holding Corporation 3
LOWER WISHBONE BUSHINGS AND JOINT CASE 77
EXPLODED VIEW 77
DISASSEMBLY 78
REAR PIVOT 78
FRONT PIVOT 80
ASSEMBLY 81
FRONT PIVOT 81
REAR PIVOT 82
STEERING CYLINDER 87
EXPLODED VIEW 87
DISASSEMBLY 88
ASSEMBLY 91
SUSPENSION SENSOR AND TOE-IN 97
EXPLODED VIEW 97
DISASSEMBLY 98
ASSEMBLY 99
STEERING SENSOR 103
EXPLODED VIEW 103
DISASSEMBLY 104
ASSEMBLY 105
BRAKING DISCS 107
EXPLODED VIEW 107
DISASSEMBLY 108
ASSEMBLY 114
DIFFERENTIAL LOCKING SYSTEM SEMIAXLE SIDE 119
DIFFERENTIAL UNIT 123
EXPLODED VIEW 123
DISASSEMBLY 124
ASSEMBLY 128
BEVEL PINION AND BEVEL GEAR PAIR 131
EXPLODED VIEW 131
DISASSEMBLY 132
ASSEMBLY 135
PINION SEAL RING 141
EXPLODED VIEW 141
DISASSEMBLY 142
ASSEMBLY 143
PRESSURISED LUBRICATION CIRCUIT LINE 145
EXPLODED VIEW 145
DISASSEMBLY 146
ASSEMBLY

S.M 15/2/2025

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